This manual covers service and repair of: Suzuki 2-65HP 2-Stroke Outboard & Jet Drives From Years 1992 To 1999

Models Covered:

Suzuki DT2 (1992-1999)
Suzuki DT2.2 (1992-1999)
Suzuki DT4 (1992-1999)
Suzuki DT5 (1992-1999)
Suzuki DT6 (1992-1999)
Suzuki DT8 (1992-1999)
Suzuki DT9.9 (1992-1999)
Suzuki DT15 (1992-1999)
Suzuki DT25 (1992-1999)
Suzuki DT30 (1992-1999)
Suzuki DT40 (1992-1999)
Suzuki DT55 (1992-1999)
Suzuki DT65 (1992-1999)
Suzuki PU40 (1992-1999)
Suzuki PU55 (1992-1999)

This manual can be used by anyone from a first time owner/amateur to a professional https://www.tradebit.comy to read type,And give you all the information needed to do the procedure https://www.tradebit.comp this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Manual Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Oil injection system / Charging system / Fuses and wire harnesses / Trim and tilt system / Power head / Cooling system / Gearcase / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Powerhead oil / Premix models / Oil-injected models / Tilt and trim fluid / Corrosion preventative / Lubrication / Geargase lubricant level check / Gearcase lubricant change / Propeller shaft and propeller lubrication / Jet drive lubrication / Throttle and shift linkage lubrication / Steering controls and pivot points lubrication / Battery service / Electric starter motor service / Engine oil level check / Trim and tilt fluid level check / Cooling system service / Flushing the cooling system / Fuel system / Fuel additives / Fuel filters / Fuel hoses and clamps / Preparing the outboard motor for storage / Submersion / Corrosion prevention / Tune-up / Compression test / Spark plugs / Timing adjustment / Carburetor adjustment / Removing carbon form combustion chamber / Test running / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Carburetor synchronization / Static ignition timing adjustment / Carburetor adjustment / Specifications

CHAPTER SIX / FUEL SYSTEM
Carburetor / Reed valves / Specifications

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system components / Charging system / Ignition system / Warning system / Battery / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Power head / Power head assembly / Break-in procedure / Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Propeller removal and installation / Gearcase / Water pump / Gearcase disassembly / Shim selection / Specifications

CHAPTER TEN / JET DRIVES
Jet drive removal and installation / Specifications

CHAPTER ELEVEN / REWIND STARTER
Rewind starter operation / Rewind starter repair / Specifications

CHAPTER TWELVE / POWER TRIM/TILT AND MIDSECTION
Power trim and tilt system / Electric motor removal / Midsection / Specifications

CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow sensor removal, inspection and installation / Bleeding the system / Specifications

CHAPTER FOURTEEN / REMOTE CONTROL

INDEX

WIRING DIAGRAMS


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