1992-1999 Suzuki 75HP-225HP TWO-Stroke Outboard & Jet Drives Workshop Service Manual

Models Covered:

Suzuki DT75 (1992-1999)
Suzuki DT85 (1992-1999)
Suzuki PU85 (1992-1999)
Suzuki DT90 (1992-1999)
Suzuki DT100 (1992-1999)
Suzuki DT115 (1992-1999)
Suzuki DT140 (1992-1999)
Suzuki PU140 (1992-1999)
Suzuki DT140 EFI (1992-1999)
Suzuki DT150 (1992-1999)
Suzuki DT150 EFI (1992-1999)
Suzuki DT175 (1992-1999)
Suzuki DT200 (1992-1999)
Suzuki DT200 EFI (1992-1999)
Suzuki DT225 (1992-1999)

This manual can be used by anyone from a first time owner/amateur to a professional https://www.tradebit.comy to read type,And give you all the information needed to do the procedure https://www.tradebit.comp this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.


Manual Contents:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers /Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques /Specifications

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system component testing / Starting system / Ignition system / Warning systems / Oil injection system / Charging system / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection

CHAPTER FOUR / ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP
Routine maintenance / Power head / Fuel/oil mixture ratio / Oil injection systems / Gearcase lubricant level check / Gearcase lubricant change / Hydraulic trim system fluid inspection / Corrosion prevention / Propeller and propeller shaft service / Jet drive lubrication / Throttle and shift linkage lubrication / Steering and midsection lubrication / Battery maintenance / Electric starter maintenance / Cooling system maintenance / Flushing the cooling system / Fuel requirements / Fuel filter service / Fuel hoses and clamps / Preparation for storage / Submersion / Tune-up / Compression test / Spark plugs / Ignition timing / Carburetor adjustments / Removing carbon from the combustion chamber / On-boat test /Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Shift cables and linkage / Throttle cable and linkage / Pilot screw / Idle speed / Choke solenoid / Throttle position sensor (TPS) / Oil pump linkage adjustment / Ignition timing /Specifications

CHAPTER SIX / FUEL SYSTEM
Carburetor / Intake manifold / Electronic fuel injection (EFI) system

CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system / Warning system / Battery requirements /Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Break-in procedure /Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase removal and installation / Water pump / Gearcase disassembly / Shim selection / Gear pattern inspection /Specifications

CHAPTER TEN / JET DRIVES
Jet drive removal and installation /Specifications

CHAPTER ELEVEN / MIDSECTION
Clamp brackets /Specifications

CHAPTER TWELVE / POWER TRIM SYSTEM
Fluid filling / Air bleeding /Specifications

CHAPTER THIRTEEN / OIL INJECTION SYSTEM
Oil flow switch removal, inspection and installation / Bleed air from the system /Specifications

CHAPTER FOURTEEN / REMOTE CONTROL

INDEX

WIRING DIAGRAMS