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Ford Mondeo Service and Repair Manual

Models covered
All Ford Mondeo models with four-cylinder petrol engines,
including special/limited editions
1597 cc, 1796 cc and 1988 cc
Does not cover Diesel or V6 engines, or four-wheel-drive models

Introduction Page 0•4
Safety First! Page 0•5
General dimensions and weights Page 0•6
MOT Test Checks
Checks carried out from the driver’s seat Page 0•7
Checks carried out with the vehicle on the ground Page 0•8
Checks carried out with the vehicle raised Page 0•9
Checks carried out on your vehicle’s exhaust emission system Page 0•10
Roadside Repairs
Jacking, towing and wheel changing Page 0•11
Booster battery (jump) starting Page 0•12
Identifying leaks Page 0•13
Conversion factors Page 0•14
Routine Maintenance
Routine maintenance and servicing Page 1•1
Lubricants, fluids and capacities Page 1•2
Maintenance schedule Page 1•3
Weekly checks Page 1•6
Every 10 000 miles or 12 months Page 1•11
Every 20 000 miles or 2 years Page 1•20
Every 30 000 miles or 3 years Page 1•22
Every 60 000 miles Page 1•26
Every 3 years Page 1•26
Engine and Associated Systems
In-car engine repair procedures Page 2A•1
Engine removal and general engine overhaul procedures Page 2B•1
Cooling, heating and air conditioning systems Page 3•1
Fuel and exhaust systems Page 4•1
Engine electrical systems Page 5•1
Emissions control systems Page 6•1
Manual transmission Page 7A•1
Automatic transmission Page 7B•1
Clutch and driveshafts Page 8•1
Braking system Page 9•1
Suspension and steering systems Page 10•1
Body Equipment
Bodywork and fittings Page 11•1
Body electrical systems Page 12•1
Wiring Diagrams Page 12•24
Tools and Working Facilities Page REF• 1
General Repair Procedures Page REF• 4
Buying spare parts and vehicle identification numbers Page REF• 5
Fault Finding Page REF• 6
Glossary of Technical Terms Page REF•13
Index Page REF•17

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File Size 13 megabytes
File Type PDF
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