►☼◄ TCM FORKLIFT LIFT TRUCK SERVICE WORKSHOP REPAIR MANUAL - FH FD FHD FG FHG 15 18 20 25 30 35 ► DOWNLOAD PDF MANUAL ◄
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TCM Forklift truck service manual pdf download
FHD15
T3
FHD18
T3
FD20
T3
FHD20
T3A
FD25
T3
FHD25
T3A
FD30
T3
FHD30
T3A
FD35
T3
FHG15
T3
FHG18
T3
FG20
T3
FHG20
T3
FG25
T3
FHG25
T3
FG30
T3
FHG30
T3
FG35
T3S
TABLE OF CONTENTS
1. ENGINE
...............................................................................................................................
............ 1
1.1 GENERAL DESCRIPTION
............................................................................................................ 3
1.1.1
FUEL SYSTEM (Gasoline and Diesel)
................................................................................. 10
1.1.2
FUEL SYSTEM (LPG)
......................................................................................................... 17
1.1.3
ENGINE CONTROL SYSTEM (Gasoline and LPG)
.......................................................... 19
1.1.4
COOLING SYSTEM
............................................................................................................ 22
1.1.5
ACCELERATOR PEDAL
..................................................................................................... 27
1.1.6
AIR CLEANER
..................................................................................................................... 29
1.1.7
MUFFLER
............................................................................................................................. 35
2. AUTOMATIC TRANSMISSION SYSTEM
...................................................................... 37
2.1 GENERAL DESCRIPTION
.......................................................................................................... 37
2.1.1
TORQUE CONVERTER
...................................................................................................... 40
2.1.2
CHARGING PUMP
.............................................................................................................. 41
2.1.3
TRANSMISSION.................................................................................................................. 42
2.1.4
TRANSMISSION CONTROL VALVE
................................................................................ 46
3. DRIVE AXLE
............................................................................................................................... 51
3.1 GENERAL DESCRIPTION
.......................................................................................................... 51
3.1.1
REDUCTION GEAR AND DIFFERENTIAL
...................................................................... 57
4. BRAKE SYSTEM
...................................................................................................................... 61
4.1 GENERAL DESCRIPTION
.......................................................................................................... 61
4.1.1
BRAKE PEDAL
.................................................................................................................... 61
4.1.2
MASTER CYLINDER
.......................................................................................................... 66
4.1.3
WHEEL BRAKE
................................................................................................................... 67
4.1.4
PARKING BRAKE LEVER
................................................................................................. 69
4.1.5
WHEEL BRAKE TROUBLESHOOTING
.......................................................................... 72
5. STEERING SYSTEM
............................................................................................................... 73
5.1 GENERAL DESCRIPTION
.......................................................................................................... 73
5.1.1
STEERING AXLE
................................................................................................................ 74
5.1.2
STEERING WHEEL ASSEMBLY
....................................................................................... 77
5.1.3
ORBITROL
........................................................................................................................... 78
5.1.4
POWER CYLINDER
............................................................................................................ 81
5.1.5
STEERING WHEEL DEVIATION CONTROL
................................................................... 82
No. SEF-0F7BE
6. HYDRAULIC SYSTEM
........................................................................................................... 85
6.1 GENERAL DESCRIPTION
.......................................................................................................... 86
6.1.1
MAIN PUMP
......................................................................................................................... 86
6.1.2
CONTROL VALVE
............................................................................................................... 90
6.1.3
VALVE CONTROLS
.......................................................................................................... 103
6.1.4
LIFT CYLINDER
............................................................................................................... 104
6.1.5
FLOW REGULATOR VALVE............................................................................................ 109
6.1.6
TILT CYLINDER
................................................................................................................
110
6.1.7
OIL TANK
...........................................................................................................................
111
7. LOAD HANDLING
..................................................................................................................
115
7.1 GENERAL DESCRIPTION
........................................................................................................
116
7.1.1
OUTER AND INNER CHANNELS
...................................................................................
116
7.1.2
CARRIAGE
.........................................................................................................................
118
7.1.3
LOCATIONS OF ROLLERS
............................................................................................. 120
8. ELECTRIC WIRING
....................................................................................................
FHD15
T3
FHD18
T3
FD20
T3
FHD20
T3A
FD25
T3
FHD25
T3A
FD30
T3
FHD30
T3A
FD35
T3
FHG15
T3
FHG18
T3
FG20
T3
FHG20
T3
FG25
T3
FHG25
T3
FG30
T3
FHG30
T3
FG35
T3S
TABLE OF CONTENTS
1. ENGINE
...............................................................................................................................
............ 1
1.1 GENERAL DESCRIPTION
............................................................................................................ 3
1.1.1
FUEL SYSTEM (Gasoline and Diesel)
................................................................................. 10
1.1.2
FUEL SYSTEM (LPG)
......................................................................................................... 17
1.1.3
ENGINE CONTROL SYSTEM (Gasoline and LPG)
.......................................................... 19
1.1.4
COOLING SYSTEM
............................................................................................................ 22
1.1.5
ACCELERATOR PEDAL
..................................................................................................... 27
1.1.6
AIR CLEANER
..................................................................................................................... 29
1.1.7
MUFFLER
............................................................................................................................. 35
2. AUTOMATIC TRANSMISSION SYSTEM
...................................................................... 37
2.1 GENERAL DESCRIPTION
.......................................................................................................... 37
2.1.1
TORQUE CONVERTER
...................................................................................................... 40
2.1.2
CHARGING PUMP
.............................................................................................................. 41
2.1.3
TRANSMISSION.................................................................................................................. 42
2.1.4
TRANSMISSION CONTROL VALVE
................................................................................ 46
3. DRIVE AXLE
............................................................................................................................... 51
3.1 GENERAL DESCRIPTION
.......................................................................................................... 51
3.1.1
REDUCTION GEAR AND DIFFERENTIAL
...................................................................... 57
4. BRAKE SYSTEM
...................................................................................................................... 61
4.1 GENERAL DESCRIPTION
.......................................................................................................... 61
4.1.1
BRAKE PEDAL
.................................................................................................................... 61
4.1.2
MASTER CYLINDER
.......................................................................................................... 66
4.1.3
WHEEL BRAKE
................................................................................................................... 67
4.1.4
PARKING BRAKE LEVER
................................................................................................. 69
4.1.5
WHEEL BRAKE TROUBLESHOOTING
.......................................................................... 72
5. STEERING SYSTEM
............................................................................................................... 73
5.1 GENERAL DESCRIPTION
.......................................................................................................... 73
5.1.1
STEERING AXLE
................................................................................................................ 74
5.1.2
STEERING WHEEL ASSEMBLY
....................................................................................... 77
5.1.3
ORBITROL
........................................................................................................................... 78
5.1.4
POWER CYLINDER
............................................................................................................ 81
5.1.5
STEERING WHEEL DEVIATION CONTROL
................................................................... 82
No. SEF-0F7BE
6. HYDRAULIC SYSTEM
........................................................................................................... 85
6.1 GENERAL DESCRIPTION
.......................................................................................................... 86
6.1.1
MAIN PUMP
......................................................................................................................... 86
6.1.2
CONTROL VALVE
............................................................................................................... 90
6.1.3
VALVE CONTROLS
.......................................................................................................... 103
6.1.4
LIFT CYLINDER
............................................................................................................... 104
6.1.5
FLOW REGULATOR VALVE............................................................................................ 109
6.1.6
TILT CYLINDER
................................................................................................................
110
6.1.7
OIL TANK
...........................................................................................................................
111
7. LOAD HANDLING
..................................................................................................................
115
7.1 GENERAL DESCRIPTION
........................................................................................................
116
7.1.1
OUTER AND INNER CHANNELS
...................................................................................
116
7.1.2
CARRIAGE
.........................................................................................................................
118
7.1.3
LOCATIONS OF ROLLERS
............................................................................................. 120
8. ELECTRIC WIRING
....................................................................................................
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