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Kawasaki KLX250 KLX250R 1993-1997 Workshop Service Manual

Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Workshop Service Manual for Repair.

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This Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 service manual provides data, characteristics, instructions and methodology to perform repair interventions on the vehicle and its components.

This manual includes special notes, important points, service data, precautions, etc. that are needed for the maintenance, adjustments, service, removal and installation of vehicle components for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
The most detailed, comprehensive step by step procedures, explanations, and pictorial diagrams from bumper to bumper you will ever see for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.

Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service Repair Manual meets all your information needs to repair or make some adjustments to your Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service Repair Manual. This manual is intended as a handy, easy to read reference book for the mechanics and DIY persons. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service Repair Manual.

Adjustment and repair operations include reference to Service tool numbers and the associated illustration depicts the tool for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997. Where usage is not obvious the tool is shown in use.

This Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 service manual can be viewed on any computer, as well as zoomed and printed.
This service manual has been specially prepared so that the explanation is very simple. It has been prepared so that if this manual is thoroughly read, even comparatively new personel can give satisfactory after services to the customers as well as disassemble and maintain the vehicle.

All service and repair instructions included for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
Always use the correct special service tools or equipment specified. Under no circumstances use makeshift tools or equipment since the use of substitutes may adversely affect safe operation.
Where accurate measurements are required, they can only be made using calibrated, precision instruments.
Providing that the service schedules are respected, the customers can be sure of obtaining the maximum satisfaction and best result from his car. This manual provides general descriptions for accomplishing service and repair work with tested, efective tehniques. Following them will help assure reliability.
Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling and servicing which cover procedures, precautions, factory specifications and allowable limits.
Information in this manual for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 is divided into groups. These groups contain general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. Appropiate service methods and correct repair procedures are esential for the safe, reliabe operation of all motor vehicles as well as the personal safety of the individual carrying out the work.

The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions. They may not show exactly the Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 in your possession.

Adjustment and repair operations also include reference to wear limits for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997. Relevant data, useful assembly details all in this SERVICE MANUAL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
In order to perform the work efficiently and to avoid costly mistakes, read the text and thoroughly familiarise yourself with procedures before starting work.
All work should be performed with great care and in a clean working area with adequate lighting.

Please peruse and utilize this manual for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 fully to ensurea complete repair work for satisfying you or your customers by keeping their vehicle in optimum condition.
All information, illustration and specifications contained in this manual are based on the latest product information avaiable at the time of publication approval. The specification, maintenance and other information for the components are included, and diagnostic information has also been added where necessary. These torque values are intended for use in service assembly and installation procedures using the correct OEM fasteners. When replacing fasteners, always use the same type (part number) fastener as removed.
This Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 book outlines procedures for servicing and repairing vehicles using safe, effective methods. The procedures contain many NOTES, CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.

To maximise the life of your Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997:
Accurately follow the maintenance requirements of the periodic maintenance chart in the service manual.
Do not allow problems to develop. Investigate unusual noises and changes in the riding characteristics of the Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997. Rectify all problems as soon as possible (immediately if safety related).
Use only genuine Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 parts as listed in the parts catalogue.
Follow the procedures in this manual carefully and completely. Do not take short cuts.
Keep complete records of all maintenance and repairs with dates and any new parts installed.
Use only approved lubricants, as specified, in the manual of the Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.

This manual for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work and troubleshooting on the components and model of the Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
The descriptions are brief but precise and are supported by photographs, notes, drawings and schematics, as well as exploded and sectional drawings. All this information is intended to simplify any necessary repair work which can be performed on Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
This manual also contains information about adjusting work and valuable reference data for such adjustment values.
For all maintenance and repair work on Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed are necessary.
No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts.
When describing work, which can be dangerous, we have described the required safety measures in this manual and indicated them by special remarks DANGER, CAUTION or NOTE.

This Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service Service Repair Manual QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!

This Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service manual is known in many names:
Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service service manual.
Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service repair manual.
Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service workshop manual.
Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Service shop manual.

This manual for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 is designed primarily for use by trained technicians in a properly equipped workshop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. The work can only be carried out if the owner has the necessary hand and special service tools to complete the job.
A basic knowledge of mechanics, including the proper use of tools and workshop procedures is necessary in order to carry out maintenance and repair work, satisfactorily.


GENERAL TAGS FOR MOTORCYCLES:

SPECIFICATIONS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
VEHICLE IDENTIFICATION NUMBER (V.I.N.) for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
WHEELS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FRONT WHEEL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
REAR WHEEL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
TIRES for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FRONT BRAKE MASTER CYLINDER AND HAND LEVER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FRONT BRAKE LINE for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FRONT BRAKE CALIPER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
BRAKE PEDAL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
REAR BRAKE MASTER CYLINDER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
REAR BRAKE LINE for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
REAR BRAKE CALIPER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FENDERS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FRONT FORK for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FORK CLAMPS: UPPER AND LOWER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
STEERING HEAD BEARINGS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
SWINGARM AND BRACE for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FRAME for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
REAR SHOCK ABSORBER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
THROTTLE CONTROL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
CLUTCH CONTROL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
HEADLAMP ASSEMBLY AND SUPPORT BRACKET for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FOOTPEG, HEEL GUARD AND MOUNT for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
SPROCKET COVER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
BELT GUARDS. for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
INTAKE COVER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
SIDESTAND for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
SEAT LOCKS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
ENGINE for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
ENGINE REMOVAL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
ENGINE INSTALLATION for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
CYLINDER HEAD for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
CYLINDER AND PISTON for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
LUBRICATION SYSTEM for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
OIL RESERVOIR AND OIL HOSE ROUTING for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
OIL COOLER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
OIL PRESSURE INDICATOR SWITCH for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
CRANKCASE BREATHING SYSTEM for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
OILING SYSTEM for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
OIL PUMP for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
HYDRAULIC LIFTERS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
GEARCASE AND CAM GEARS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
CRANKCASE for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
AIR CLEANER ASSEMBLY for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
ELECTRONIC CONTROL MODULE (ECM) for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
THROTTLE POSITION SENSOR (TPS) for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
IGNITION COIL for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FUEL TANK for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
FUEL PUMP for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
THROTTLE BODY for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
EXHAUST SYSTEM for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
STARTER for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
IGNITION SYSTEM for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
IGNITION/HEADLAMP KEY SWITCH for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
SPARK PLUG CABLES for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
CHARGING SYSTEM for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
BATTERY CABLES for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
VOLTAGE REGULATOR for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
ALTERNATOR for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
TURN SIGNAL FLASHER, FRONT TURN SIGNALS, REAR TURN SIGNALS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
HEADLIGHT, TAIL LAMP for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
MAIN FUSE AND FUSES for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.
WIRING DIAGRAMS for Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997.

AND MORE...

Kawasaki KLX250 KLX250R 1993 1994 1995 1996 1997 Workshop Service Manual for Repair.

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