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KONICA MINOLTA MAGICOLOR 3100, Service Manual

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KONICA MINOLTA MAGICOLOR 3100, Service Manual
8.4573 MB PDF File

Service Manual KONICA MINOLTA MAGICOLOR 3100;
Service Manual KONICA MINOLTA MAGICOLOR 3100;
This service manual, is the full KONICA MINOLTA MAGICOLOR 3100 Service Repair Manual.
This manual, KONICA MINOLTA MAGICOLOR 3100, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KONICA MINOLTA MAGICOLOR 3100 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KONICA MINOLTA MAGICOLOR 3100 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
1. Trademarks
2. Copyright Notice
1. Marks giving caution
2. Related documents
3. Safety
3.1 Power source
3.2 Driving units
3.3 High-temperature units
3.4 Laser beams
3.5 Warning/caution labels
4. List of Abbreviations

CONTENTS
----
Chapter 1: Troubleshooting
1. Progressing with the Troubleshooting
1.1 Flow of Troubleshooting
1.2 Preparatory Requirements
1.3 Cautions for Service Operations
1.4 Cautions for FIP Use
2. Level 1 FIP
2.1 Level 1 FIP
2.2 Flow of Level 1 FIP
3. Level 2 FIP
3.1 Level 2 FIP
3.2 Error / Status Code List
3.3 Operating / Clearing the Error
3.4 Error Code FIP
3.5 Image Trouble FIP
3.6 Roller Circumferences
3.7 Other FIPs
4. Preventive Maintenance

Chapter 2: Operation of Diagnostics
1. Diagnostics for a Standalone Printer
1.1 General
1.2 Printing Method
1.3 Test Print Pattern
2. Diagnostics Using the MINOLTA- QMS magicolor 3100 Diagnostics (Hanabi Service Commander)
2.1 General
2.2 Preparation
2.3 Operation of magicolor 3100 Diagnostics
2.4 Test Print
2.5 Input Test
2.6 Output Test
2.7 Operation of EEPROM

Chapter 3: Removal and Replacement Procedures
1. Removal and Replacement Procedures
1.1 Before starting service work
1.2 Description of procedures
RRP1. COVERS
RRP1.1 CONSOLE PANEL HANABI (PL1.1.1)
RRP1.2 COVER ASSY FRONT HEAD (PL1.1.2)
RRP1.3 FAN FUSER (PL1.1.7)
RRP1.4 COVER TOP MAIN (PL1.1.9)
RRP1.5 COVER ASSY TOP PHD (PL1.1.10)
RRP1.6 COVER REAR (PL1.1.20)
RRP1.7 LINK:L (PL1.1.23)
RRP1.8 LINK:R (PL1.1.23)
RRP1.9 COVER SIDE R (PL1.1.24)
RRP1.10 COVER ASSY FRONT IN (PL1.1.25)
RRP1.11 COVER MSI (PL1.1.26)
RRP1.12 TRAY ASSY MSI (PL1.1.28)
RRP1.13 COVER ASSY FRONT (PL1.1.29)
RRP1.14 COVER SIDE L (PL1.1.30)
RRP2. PAPER CASSETTE
RRP2.1 ROLL ASSY (PL2.1.1)
RRP2.2 HOLDER RETARD (PL2.1.3)
RRP2.3 CASSETTE ASSY FRONT (REFERENCE ONLY)
RRP3. PAPER FEEDER
RRP3.1 CHUTE ASSY TURN (PL3.1.2)
RRP3.2 COVER CASSETTE REAR (PL3.1.3)
RRP3.3 FEEDER ASSY UNIT (REFERENCE ONLY)
RRP3.4 HOUSING ASSY FEEDER L (REFERENCE ONLY)
RRP3.5 HOUSING ASSY FEEDER R (REFERENCE ONLY)
RRP3.6 SENSOR HUM TEMP (PL3.2.2)
RRP3.7 HARNESS ASSY OPFREC (PL3.2.3)
RRP3.8 SWITCH ASSY SIZE (PL3.2.4)
RRP3.9 LEVER LOW PAPER (PL3.2.7)
RRP3.10 INDICATOR (PL3.2.8)
RRP3.11 GUIDE INDICATOR (PL3.2.10)
RRP3.12 PICKUP ASSY (PL3.3.1)
RRP3.13 ROLL ASSY FEED (PL3.3.2)
RRP3.14 SENSOR PHOTO:NO PAPER (PL3.3.3)
RRP3.15 SENSOR PHOTO:LOW PAPER (PL3.3.3)
RRP3.16 ACTUATOR NO PAPER (PL3.3.4)
RRP3.17 LINK ACTUATOR (PL3.3.5)
RRP3.18 SOLENOID FEED (PL3.3.16)
RRP3.19 CLUTCH ASSY TURN (PL3.3.17)
RRP3.20 ROLL ASSY TURN (PL3.3.19)
RRP3.21 ROLL ASSY (PL3.3.22)
RRP4. HOUSING ASSY RETARD
RRP4.1 HOUSING ASSY RETARD (PL4.1.1)
RRP4.2 ROLL TURN (PL4.1.2)
RRP4.3 ROLL ASSY RETARD (PL4.1.5)
RRP4.4 CLUTCH TURN (PL4.1.9)
RRP4.5 STUD RTD (PL4.1.10)
RRP5. FRONT ASSY IN
RRP5.1 FRONT ASSY IN (PL5.1.1)
RRP5.2 SENSOR ADC ASSY (PL5.1.11)
RRP5.3 SENSOR TNR FULL (PL5.1.13)
RRP5.4 FUSER DRIVE ASSY (PL5.1.18)
RRP5.5 LATCH R (PL5.1.21)
RRP5.6 LATCH L (PL5.1.30)
RRP6. CHUTE ASSY OUT
RRP6.1 CHUTE ASSY OUT (PL6.1.1)
RRP6.2 SENSOR PHOTO:FULL STACK (PL6.1.4)
RRP6.3 ACTUATOR FULL (PL6.1.5)
RRP6.4 SENSOR PHOTO:DUP (PL6.1.4)
RRP6.5 SENSOR PHOTO:MSI (PL6.1.4)
RRP6.6 ELIMINATOR ASSY (PL6.1.9)
RRP6.7 ROLL DUP (PL6.1.12)
RRP6.8 ACTUATOR DUP (PL6.1.13)
RRP6.9 LATCH OUT (PL6.1.18)
RRP6.10 ROLL ASSY FEED (PL6.1.27)
RRP6.11 ACTUATOR MSI (PL6.1.37)
RRP6.12 SOLENOID FEED MSI (PL6.1.40)
RRP6.13 SHAFT ASSY ROLL FEED (REFERENCE ONLY)
RRP6.14 PLATE ASSY BOTTOM MSI (PL6.1.42)
RRP7. CHUTE ASSY EXIT
RRP7.1 CHUTE ASSY EXIT (PL7.1.1)
RRP7.2 ROLL EXIT (PL7.1.4)
RRP7.3 ROLL MID (PL7.1.5)
RRP7.4 MOTOR ASSY DUP (PL7.1.8)
RRP8. BTR ASSY & FUSER
RRP8.1 FUSER ASSY (PL8.1.1)
RRP8.2 ROLL ASSY EXIT (PL8.1.3)
RRP8.3 ACTUATOR EXIT (PL8.1.7)
RRP8.4 BTR UNIT ASSY (PL8.1.12)
RRP8.5 STRAP (PL8.1.13)
RRP9. XEROGRAPHICS
RRP9.1 ROS ASSY (PL9.1.1)
RRP9.2 HSG ASSY BIAS (PL9.1.4)
RRP9.3 CHUTE ASSY REGI (PL9.1.6)
RRP9.4 SENSOR PHOTO:REGI (PL9.1.8)
RRP9.5 ACTUATOR REGI (PL9.1.9)
RRP9.6 OHP SENSOR ASSY (PL9.1.12)
RRP10. TCRU ASSY
RRP10.1 HOLDER TCRU ASSY UNIT (REFERENCE ONLY)
RRP10.2 HOLDER TCRU ASSY (1) (PL10.1.1)
RRP10.3 HOLDER TCRU ASSY (2) (PL10.1.2)
RRP10.4 HOLDER TCRU ASSY (3) (PL10.1.3)
RRP10.5 HOLDER TCRU ASSY (4) (PL10.1.4)
RRP10.6 SWITCH TCRU ASSY (PL10.1.18)
RRP10.7 SENSOR TONER LOW (PL10.1.8)
RRP10.8 PWBA EEPROM STD (PL10.1.16)
RRP10.9 S-HVPS (PL10.1.17)
RRP11. FRAME & DRIVE
RRP11.1 LEVER DRUM:L (PL11.1.4)
RRP11.2 LEVER DRUM:R (PL11.1.4)
RRP11.3 ACTUATOR I/R (PL11.1.8)
RRP11.4 DEVE DRIVE ASSY (PL11.1.13)
RRP11.5 MAIN DRIVE ASSY (PL11.1.14)
RRP11.6 PWBA ASSY EARTH (PL11.1.16)
RRP12. ELECTRICAL
RRP12.1 PWBA HNB MCU (PL12.1.1)
RRP12.2 FAN REAR (PL12.1.2)
RRP12.3 CONTROLLER BOARD (PL12.1.4)(TBD)
RRP12.4 LVPS (PL12.1.10)
RRP12.5 HARNESS ASSY AC SW (PL12.1.11)
RRP12.6 PWBA HNB DRV (PL12.1.12)
RRP12.7 BOX ASSY MCU/ESS (REFERENCE ONLY)
RRP12.8 HOUSING ASSY CONTACT (PL12.1.14)

Chapter 4: Plug/Jack (P/J) Connector Locations
1. Connector [P (plug) / J (jack)]
1.1 List of P/J
1.2 P/J layout diagram

Chapter 5: Parts List
1. Parts List.
1.1 Caution for use of parts list

Chapter 6: Principles of Operation
1. Printing Process
1.1 Summary of Printing Process
1.2 Schematic Diagram for Printing Processes
1.3 Description of Printing Process Techniques
2. Flow of Print Data
2.1 Data Flow
3. Drive Transmission Route
3.1 MAIN DRIVE ASSY
3.2 DEVE DRIVE ASSY
3.3 HOLDER TCRU ASSY (Y, M, C, K)
3.4 FUSER DRIVE ASSY
3.5 MOTOR ASSY DUP
3.6 Gear - Layout
4. Paper Transport.
4.1 Paper Transport Route (without option)
4.2 Layout of Paper Transport Route
5. Functions of Major Functional Components
5.1 Paper Cassette
5.2 Paper Feeder
5.3 Housing Assy Retard
5.4 Front Assy In
5.5 Chute Assy Out
5.6 Chute Assy Exit
5.7 BTR Assy & Fuser
5.8 Xerographics
5.9 TCRU Assy
5.10 Frame & Drive
5.11 Electrical
6. MODES
6.1 Print Mode
6.2 Operation Modes
7. Control
7.1 Control of Paper Size
7.2 Selective Control on Paper Pick-up Unit
7.3 ROS Light Quantity Control
7.4 Process Control
7.5 Color Registration Control
7.6 BTR UNIT ASSY Control
7.7 Toner Control
7.8 Fuser Control

Chapter 7: Wiring Diagrams and Signal Information
1. General Wiring Diagram..
1. Wiring Diagram between Parts
1.1 Configuration
1.2 Notes on Using the Wiring Diagram between Parts

Chapter 8: Printer Specifications
1. Configuration of Printer.
1.1 Basic Configuration
1.2 Functional Configuration
2. Electrical Properties
2.1 Power Source
2.2 Power Consumption
3. Mechanical Properties
3.1 Dimensions/Mass of Printer
3.2 Dimensions/Mass of Universal Paper Tray (standard paper supply - 500 sheets)
3.3 Dimensions/Mass of Consumables (CRU)
3.4 Installation Space (min
4. Functions
4.1 Recording System
4.2 Exposure System
4.3 Development System
4.4 Fixing System
4.5 Resolution
4.6 Operation Mode
4.7 Speed Mode
4.8 Print Mode
4.9 Paper Mode
4.10 Warm-up Time
4.11 FPOT (First Print Output Time)
4.12 Continuous Printing Speed
4.13 Printing Area
4.14 Input Properties
4.15 Output Properties
4.16 Paper
5. Consumables
5.1 Items of Consumables
5.2 Consumable Life
5.3 Parts Requiring Periodical Replacement
6. Operating Environment..
6.1 Installation Temperature / Humidity
6.2 Installation Altitude
6.3 Installation Horizontality
6.4 Ambient Lighting
7. Safety / Environment Conditions
7.1 Safety Standard
7.2 Laser Safety Standard
7.3 EMI
7.4 Noise
8. Print image Quality
8.1 Image Quality Guarantee Conditions
9. Option.
9.1 Options to be Installed by Users
Index

Numbers of pages: 424.


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