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Still R20-15, R20-16, R20-18, R20-20 Workshop Service manual

Original Illustrated Factory Workshop Manual for Still Electric Lift Truck Type R20-15, R20-16, R20-18, R20-20.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R2008
R2009
R2010
R2011
R2012
R2013
R2014
R2015I
R2017
R2018
R2019
R2020
R2021
R2022
R2023
R2024
R2037
R2038
R2039
R2040
R2041
R2042
R2043
R2044
R2045i
R2046i
R2047i
R2048i

Format: PDF, 253 Pages
Language: English

Contents:
01. Chassis Frame
Frame and Counterweight
Jacking up the truck
02. Steer axle
03. Drive unit
Technical Data for Maintenance Service
Wheel drive - Description
Wheel drive removal and installation
Reduction gears
Cross section of reduction gear
04. Wheels / tyres
Technical Data for Maintenace Service
Wheels and tyres
06. Steering
Technical Data for Maintenance
Operation and
functional description
Adjusting the steering column
Steering control unit
Steering control unit removal
Steering controll unit installation
Repairing the steering control unit
Priority valve- Dismantling
Priority valve - Reassembly
Steer cylinder disassembly
Steer cylinder reassembly
Articulating axle steer cylinder
Turntable steering steer cylinder
07. Brake System
Brake adjustment, service brake
Brake adjustment, parking brake
08. Electrical Installation
Technical Data for Maintenance Service
Electrical installation
Controller block diagram
Insulation test
Console, general
Console, operation
Console, password level
Console, plane text parameter
Keyswitch
Accelerator pedal
Accelerator pedal transmitter
Accelerator pedal, 2-pedal & 2 potentiometers
Accelerator pedal, 2-pedal & double potentiometer
Brake pedal transmitter
Parking brake switch
Signal horn
Seat switch
Pressure pick-up, hydraulics
Drive and pump motor temperature sensors
Drive motor speed sensors
Pump motor speed sensor
Steering angle transmitter
Curve switch for steering
Battery connector
Battery
Discharge indicator
STILL contactor
Main fuse
Fuse carrier
Control fuses
Relay
Electronic control unit
Replacing the electronic control unit
Replacing the control card
Field regulator
Console
Replacing the console
Cold store version
FleetManager
Proportional system
- Joystick
Proportional system components, Emergency Stop
Proportional system components, control
Horn control
Hydraulic controller
Communication - Safety function
Parameterisation
Controller renewal
Control valve block
09. Electrical equipment
2008-14, 2018-24
Configuration of the optional electrical equipment
Voltage converter
Control relay board
Distributing board
CAN bus connections
2015 i
Configuration of the optional electrical equipment
Voltage converter
Control relay board
CAN bus connections
Parametrisation via the console
Optional electrical equipement
10. Hydraulic system
Operation of lift & tilt hydraulics
Control valve block
Operation
Mechanical configuration
Mechanical configuration - Fitting instructions
Hydraulic schematic - Operation
Hydraulic schematic - Operation
Control valve
Hoist/lower functions
Hoist/lower functions
Tilt function
Tilt function
Hydr. ancillary equipment
Hydr. ancillary equipment
Control valve block
Pressure relief valve - Block seals
Control valve - Operation and renewal Pump motor speed
Restrictor fitting for tilting
Anti-cavitation check valve
Operation
Check- Removal
Hydraulic pump
Operation
Hydraulic tank
Hydraulic oil change, filling capacity, breather valve
Filter in suction line
Operation and maintenance
Hydraulic fittings and unions
Tilt cylinder fittings - Assembly
Lift & tilt speeds
Hoisting - Lowering -Tilting
Hydraulic circuit diagram
Legend
Schematic
Joystick
Operation of Lift and Tilt hydraulics
Hydraulic actuation
Joystick / Operation
Joystick / Operation
Joystick removal
Emergency lowering
Control valve block
Mechanical configuration
Mechanical configuration
Mechanical configuration
Hydraulic circuit diagram
Hyd. circuit diagram - Operation
Control valve section
Connection block, Hoist/lower functions
Connection block, Hoist/lower functions
Tilt valve block
Tilt valve block
3rd & 4th hyd. functions / End-plate valve unit
3rd & 4th hyd. functions / End-plate valve unit
Control valve block
Pressure relief valve, Block seals
Restrictor for the tilt function
Anti-cavitation check valve
Mast from 5000 mm of rated lift
Hydraulic circuit diagram
Legend
11. Drive motor
Drive motor, construction
Connection diagram
Position of motor terminals
Drive motor removal
Inspecting and changing the motor brushes
Drive motor disassembly
Drive motor assembly
Drive pinion and brake disc assembly
Drive motor and drive axle installation
Pulse transmitter / temperature sensor / forced-air cooling
Pump motor
Pump motor, construction
Connection diagram
Position of motor terminals
Inspecting and changing the motor brushes
Pump motor removal and installation
Pump motor- Disassembly
Pump motor -Assembly
Pulse transmitter /temperature sensor /forced-air cooling
Brush wear monitoring facility
Method of operation
Checking the brush wear monitoring facility
General instructions
Insulation resistance
Turning down the commutator on a lathe
Technical service data
Motor/ASM
Asynchronous motor/Operating principle
Motor terminals
Removal/installation of drive unit
Removal/dismantling of motor
Motor components, left
Pump motor/ASM
Pump motor type
Motor terminals
Removal and installation of pump motor
Pump motor components
Sensors
Speed sensor
Temperature sensor
Insulation test
13. Pressure regulator units I and II
https://www.tradebit.comillary equipment
Pressure regulator unit land II
Fitting attachments
https://www.tradebit.comillary equipment
Restrictor fittings and pump motor speeds for attachments
20-25. Mast
Technical Data for Maintenance Service
Mast types / Removal of mast
Telescopic mast
Hi-Lo mast
Triple mast
Carriage stops
Support rollers
Hoist cylinders
Lowering valve
Line failure safety device
Cushioning device for cylinder
Fork carriage
Fork carriage removal
Changing the guide roller shafts
Tilt cylinders
Tilt cylinders dismantling
Assembling
Mast tilt angle

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