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Kyocera Mita Copystar CS1530, CS2030, Service Manual














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Kyocera Mita Copystar CS1530, CS2030, Service Manual
4.4343 MB PDF File

Service Manual Kyocera Mita Copystar CS1530, CS2030;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Kyocera Mita Copystar CS1530, CS2030.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Kyocera Mita Copystar CS1530, CS2030. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names and their functions
(1) Copier
(2) Operation panel
1-1-3 Machine cross section
1-1-4 Drive system
(1) Drive system 1 (optical section)
(2) Drive system 2 (drive motor drive train)

1-2 HANDLING PRECAUTIONS
1-2-1 Drum
1-2-2 Developer and toner
1-2-3 Installation environment

1-3 INSTALLATION
1-3-1 Unpacking and installation
(1) Installation procedure
1-3-2 Setting initial copy modes
1-3-3 Copier management
(1) Using the copier management mode (15 cpm copier)
(2) Setting department management items
(3) Copy default
(4) Using the copier management mode (20 cpm copier)
(5) Setting department management items
(6) Copy default
(7) Machine default
(8) Language
1-3-4 Installing the key counter (option)
1-3-5 Installing the original size detection sensor
(option for the metric specifications of the 15 cpm copier only)
1-3-6 Installing the drawer heater (option)

1-4 MAINTENANCE MODE
1-4-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list (for 20 cpm copier)
(3) Contents of maintenance mode items (for 20 cpm copier)
(4) Maintenance mode item list (for 15 cpm copier)
(5) Contents of maintenance mode items (for 15 cpm copier)

1-5 TROUBLESHOOTING
1-5-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-5-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self-diagnostic codes
1-5-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light
(4) Background is visible
(5) A white line appears longitudinally
(6) A black line appears longitudinally
(7) A black line appears laterally
(8) One side of the copy image is darker than the other
(9) Black dots appear on the image
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases
(14) Offset occurs
(15) Image is partly missing
(16) Fixing is poor
(17) Image is out of focus
(18) Image center does not align with the original center
(19) Image is not square
(20) Image contrast is low (carrier scattering)
1-5-4 Electrical problems
(1) The machine does not operate when the main switch is turned on
(2) The drive motor does not operate (C200)
(3) The scanner motor does not operate
(4) The toner feed motor does not operate
(5) Cooling fan motor 1 does not operate
(6) Cooling fan motor 2 does not operate
(7) Cooling fan motor 3 does not operate
(8) The drawer drive motor does not operate
(9) The registration clutch does not operate
(10) The upper paper feed clutch does not operate
(11) The lower paper feed clutch does not operate
(12) Paper feed clutch (ST)1 does not operate
(13) Paper feed clutch (ST)2 does not operate
(14) The bypass paper feed clutch does not operate
(15) The cleaning lamp does not turn on
(16) The exposure lamp does not turn on
(17) The exposure lamp does not turn off
(18) The fixing heater does not turn on (C610)
(19) The fixing heater does not turn off
(20) Main charging is not performed (C510)
(21) Transfer charging is not performed
(22) No developing bias is output
(23) The original size is not detected
(24) The original size is not detected correctly
(25) The message requesting paper to be loaded is shown when paper is present
in the upper drawer
(26) The message requesting paper to be loaded is shown when paper is present
in the lower drawer
(27) The message requesting paper to be loaded is shown when paper is present
on the bypass tray
(28) The size of paper in the upper drawer is not displayed correctly
(29) The size of paper in the lower drawer is not displayed correctly
(30) The printing width of the paper on the bypass tray is not detected correctly
(31) A paper jam in the paper feed, paper conveying or fixing section is indicated
when the main switch is turned on
(32) The message requesting covers to be closed is displayed when the front cover,
paper conveying unit and lower drawer left cover are closed
(33) Others
1-5-5 Mechanical problems
(1) No primary paper feed
(2) No secondary paper feed
(3) Skewed paper feed
(4) The scanner does not travel
(5) Multiple sheets of paper are fed at one time
(6) Paper jams
(7) Toner drops on the paper conveying path
(8) Abnormal noise is heard

1-6 ASSEMBLY AND DISASSEMBLY
1-6-1 Precautions for assembly and disassembly
(1) Precautions
(2) Running a maintenance item
1-6-2 Paper feed section
(1) Detaching and refitting the upper and lower paper feed pulleys
(2) Detaching and refitting the bypass paper feed pulley
(3) Detaching and refitting the left registration cleaner assembly
(4) Detaching and refitting the right registration cleaner assembly
(5) Detaching and refitting the bypass paper width switch
(6) Adjustment after roller and clutch replacement
(6-1) Adjusting the leading edge registration of image printing
(6-2) Adjusting the leading edge registration for memory image printing
(6-3) Adjusting the center line of image printing
(6-4) Adjusting the margins for printing
(6-5) Adjusting the amount of slack in the paper
1-6-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(2-1) Detaching the scanner wires
(2-2) Fitting the scanner wires
(3) Detaching and refitting the laser scanner unit
(4) Adjusting the skew and vertical shifting of the laser scanner unit
(4-1) Adjusting the skew of the laser scanner unit
(4-2) Adjusting the vertical shifting of the laser scanner unit
(5) Detaching and refitting the ISU (reference)
(6) Adjusting the position of the ISU (reference)
(7) Adjusting the longitudinal squareness (reference)
(8) Adjusting magnification of the scanner in the main scanning direction
(9) Adjusting magnification of the scanner in the auxiliary scanning direction
(10) Adjusting the scanner leading edge registration
(11) Adjusting the scanner center line
(12) Adjusting the margins for scanning an original on the contact glass
1-6-4 Main charging section
(1) Detaching and refitting the charger assembly
(2) Replacing the tungsten wire (reference)
1-6-5 Drum section
(1) Detaching and refitting the drum
1-6-6 Developing section
(1) Adjusting the position of the doctor blade (reference)
1-6-7 Transfer section
(1) Detaching and refitting the transfer roller assembly
1-6-8 Cleaning section
(1) Detaching and refitting the cleaning blade
(2) Detaching and refitting the drum separation claw assemblies
(3) Detaching and refitting the cleaning lower seal assembly
1-6-9 Fixing section
(1) Detaching and refitting the fixing unit
(2) Detaching and refitting the fixing unit thermistor
(3) Detaching and refitting the heat roller separation claws
(4) Detaching and refitting the fixing heater
(5) Detaching and refitting the heat roller
(6) Detaching and refitting the press roller

1-7 REQUIREMENTS ON PCB REPLACEMENT
1-7-1 Replacing the main PCB
1-7-2 Upgrading the firmware on the main PCB
1-7-3 Upgrading the firmware on the operation unit PCB (20 cpm copier only)
1-7-4 Adjustment-free variable resistors (VR)
2-1 Mechanical construction
2-1-1 Paper feed section
2-1-2 Main charging section
2-1-3 Optical section
(1) Original scanning
(2) Image printing
2-1-4 Developing section
(1) Formation of magnetic brush
(2) Toner density detection by the toner sensor
(3) Toner density control
(4) Correcting the toner sensor control voltage
(5) Correcting toner output voltage
2-1-5 Transfer and separation section
2-1-6 Cleaning section
2-1-7 Charge erasing section
2-1-8 Fixing section
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PCBs
(2) Switches and sensors
(3) Motors
(4) Other electrical components
2-3 Operation of the PCBs
2-3-1 Power source PCB
2-3-2 Main PCB
2-3-3 CCD PCB
2-3-4 Laser diode PCB
2-4 Appendixes
Timing chart No. 1
Timing chart No. 2
Timing chart No. 3
Timing chart No. 4
Timing chart No. 5
Timing chart No. 6
Timing chart No. 7
Timing chart No. 8
Timing chart No. 9
Timing chart No.10
Maintenance parts list
Periodic maintenance procedures
General connection diagram (1)
General connection diagram (2)

Number of pages: 512.


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