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Ricoh Aficio SP 8200DN (product code G179), Service Manual

Service Manual Ricoh Aficio SP 8200DN, GESTETNER SP 8200DN, LANIER LP150dn, SAVIN MLP150DN;
This manual, Ricoh Aficio SP 8200DN, GESTETNER SP 8200DN, LANIER LP150dn, SAVIN MLP150DN, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh Aficio SP 8200DN, GESTETNER SP 8200DN, LANIER LP150dn, SAVIN MLP150DN copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Ricoh Aficio SP 8200DN, GESTETNER SP 8200DN, LANIER LP150dn, SAVIN MLP150DN photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1 INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.1.1 ENVIRONMENT
1.1.2 MACHINE LEVEL
1.1.3 MINIMUM SPACE REQUIREMENTS
1.1.4 POWER REQUIREMENTS
1.2 MAIN MACHINE INSTALLATION
1.2.1 INSTALLATION OVERVIEW
1.2.2 POWER SOCKET FOR PERIPHERAL
1.2.3 INSTALLATION FLOWCHART
1.2.4 MOVING THE MACHINE
1.2.5 TRANSPORTING THE MACHINE
1.3 LCT 2000-SHEET (D352)
1.3.1 ACCESSORY CHECK
1.3.2 INSTALLATION PROCEDURE
1.4 1200-SHEET LCT (D353)
1.4.1 COMPONENT CHECK
1.4.2 INSTALLATION PROCEDURE
1.5 BRIDGE UNIT (D386)
1.5.1 COMPONENT CHECK
1.5.2 INSTALLATION PROCEDURE
1.6 3000-SHEET FINISHER (B805)
1.6.1 ACCESSORY CHECK
1.6.2 INSTALLATION PROCEDURE
Support Tray Installation
1.7 PUNCH UNIT (B702)
1.7.1 COMPONENT CHECK
1.7.2 INSTALLATION PROCEDURE
1.8 OUTPUT JOGGER UNIT (B703)
1.8.1 ACCESSORIES
1.8.2 INSTALLATION
1.9 1000-SHEET FINISHER (B408)
1.9.1 ACCESSORY CHECK
1.9.2 INSTALLATION PROCEDURE
1.10 TRAY HEATER
1.10.1 INSTALLATION PROCEDURE
1.11 TRAY HEATER (OPTIONAL PAPER FEED UNIT)
1.11.1 COMPONENT CHECK
1.11.2 INSTALLATION PROCEDURE
For installing the tray heater in the D351 (Two-tray paper feed unit)
For installing the tray heater in the D352 (LCT)

2 PREVENTIVE MAINTENANCE
2.1 SERVICE MAINTENANCE PARTS - MAINFRAME
2.1.1 PM PARTS TABLES FOR MAINFRAME
2.2 SERVICE MAINTENANCE PARTS - OPTIONS
2.2.1 PM PARTS TABLES FOR OPTIONS

3 REPLACEMENT AND ADJUSTMENT
3.1 GENERAL CAUTIONS
3.1.1 LASER UNIT
3.1.2 USED TONER
3.2 SPECIAL TOOLS AND LUBRICANTS
3.2.1 SPECIAL TOOLS
3.2.2 LUBRICANTS
3.3 EXTERIOR COVERS
3.3.1 LEFT COVER
3.3.2 FRONT DOOR, UPPER AND LOWER INNER COVER
Upper Inner Cover
Lower Inner Cover
3.3.3 REAR COVER
3.3.4 RIGHT REAR COVER
3.3.5 TOP RIGHT AND TOP REAR COVER
3.3.6 OPERATION PANEL
3.3.7 PAPER EXIT COVER
3.3.8 OUTPUT TRAY
3.4 LASER UNIT
3.4.1 CAUTION DECAL LOCATIONS
3.4.2 LASER UNIT
3.4.3 POLYGON MIRROR MOTOR
3.4.4 LASER SYNCHRONIZATION DETECTOR
3.4.5 LD UNIT
Laser Beam Pitch Adjustment
3.5 PCDU
3.5.1 PCDU (PHOTOCONDUCTOR AND DEVELOPMENT UNIT)
Reinstallation
3.5.2 DRUM
Re-installation
3.5.3 PICK-OFF PAWLS
Pick-off Pawl Position Adjustment
3.5.4 CHARGE ROLLER AND CLEANING ROLLER
3.5.5 DRUM CLEANING BLADE 2
Re-installation
3.5.6 DRUM CLEANING BLADE 1
Re-installation
3.5.7 ID SENSOR
3.6 DEVELOPMENT
3.6.1 DEVELOPMENT FILTER
3.6.2 DEVELOPMENT ROLLER
3.6.3 DEVELOPER
3.6.4 TD SENSOR
3.7 TRANSFER
3.7.1 TRANSFER BELT UNIT
3.7.2 TRANSFER BELT
3.7.3 TONER OVERFLOW SENSOR
3.7.4 TRANSFER BELT CLEANING BLADE
3.8 PAPER FEED
3.8.1 PAPER FEED UNIT
Tray 1 and Tray 2
3.8.2 PICK-UP, FEED AND SEPARATION ROLLERS
Tray 1 and Tray 2
3.8.3 TRAY LIFT MOTOR
3.8.4 RELAY, TRAY LIFT, PAPER END AND PAPER FEED SENSORS3-32
Tray 1 and Tray 2
3.8.5 REGISTRATION SENSOR
Reinstall the registration sensor
3.9 FUSING
3.9.1 FUSING UNIT
3.9.2 WEB ROLLER UNIT
3.9.3 BRAKE PAD
3.9.4 WEB HOLDER ROLLER AND WEB ROLLERS
Installing a new web holder roller
Installing new web rollers
3.9.5 PRESSURE ROLLER CLEANING ROLLER
3.9.6 THERMOSTAT
3.9.7 THERMISTOR
3.9.8 HOT ROLLER STRIPPERS
3.9.9 FUSING LAMPS
3.9.10 HOT ROLLER AND PRESSURE ROLLER
3.10 PAPER EXIT
3.10.1 PAPER EXIT UNIT
3.10.2 FUSING EXIT, PAPER OVERFLOW, AND PAPER EXIT
SENSORS
Paper Exit Sensor
Paper Overflow Sensor
Fusing Exit Sensor
3.10.3 JUNCTION JAM SENSOR
3.10.4 PAPER EXIT MOTOR
3.11 DUPLEX
3.11.1 DUPLEX UNIT
3.11.2 RIGHT DOOR COVER
3.11.3 DUPLEX DOOR SENSOR
3.11.4 DUPLEX ENTRANCE SENSOR
3.11.5 DUPLEX EXIT SENSOR
3.11.6 DUPLEX/BY-PASS MOTOR
3.11.7 DUPLEX INVERTER MOTOR
3.12 BY-PASS
3.12.1 BY-PASS PAPER SIZE SENSOR
When reinstalling the by-pass paper size sensor
3.12.2 BY-PASS PAPER END SENSOR
3.12.3 BY-PASS PICK-UP, FEED AND SEPARATION ROLLER,
TORQUE LIMITER
3.12.4 BY-PASS FEED CLUTCH
3.13 DRIVE AREA
3.13.1 PAPER FEED CLUTCH
Tray 1 and Tray 2
3.13.2 DEVELOPMENT PADDLE MOTOR
3.13.3 TRANSFER/DEVELOPMENT MOTOR
3.13.4 DRUM MOTOR
3.13.5 FUSING MOTOR
3.13.6 WEB MOTOR
3.13.7 PAPER FEED MOTOR
3.13.8 TRANSFER BELT CONTACT MOTOR
3.13.9 REGISTRATION MOTOR
3.13.10 TONER SUPPLY MOTOR
3.14 ELECTRICAL COMPONENTS
3.14.1 CONTROLLER UNIT
3.14.2 HDD UNIT
Replacement Procedure
After installing the new HDD unit
3.14.3 CONTROLLER BOARD
Replacement Procedure
When installing the new controller board
After installing the controller board
3.14.4 MOTHER BOARD
3.14.5 BCU
3.14.6 IOB
When installing a new IOB
3.14.7 PSU
3.14.8 HIGH VOLTAGE POWER SUPPLY BOARD
3.14.9 FUSING EXHAUST FAN
When installing the fusing exhaust fan
3.14.10 CONTROLLER FAN
When installing the controller fan
3.15 PRINT ADJUSTMENTS
3.15.1 OVERVIEW
3.15.2 PRINTING
Registration - Leading Edge/Side-to-Side
Blank Margin
Main Scan Magnification
Parallelogram Image Adjustment

4 TROUBLESHOOTING
4.1 SERVICE CALL CONDITIONS
4.1.1 SUMMARY
4.1.2 SC CODE DESCRIPTIONS
4.2 SC TABLES: SC1XX
4.3 SC TABLES: SC2XX
4.4 SC TABLES: SC3XX
4.5 SC TABLES: SC4XX
4.6 SC TABLES: SC5XX -1
4.7 SC TABLES: SC5XX -2
4.8 SC TABLES: SC6XX
4.9 SC TABLES: SC7XX
4.10 SC TABLES: SC8XX -1
4.11 SC TABLES: SC8XX -2
4.12 SC TABLES: SC9XX
4.13 ELECTRICAL COMPONENT DEFECTS
4.13.1 SENSORS
4.13.2 SWITCHES
4.14 BLOWN FUSE CONDITIONS

5 SERVICE TABLES
5.1 SERVICE PROGRAM MODE OPERATION
5.1.1 GENERAL NOTES
5.1.2 ENTERING AND LEAVING THE SERVICE PROGRAM MODE
To set the printer in the service mode:
Accessing the Required Program
Inputting a Value or Setting for a Service Program
Exiting Service Mode
5.1.3 SERVICE PROGRAM MODE TABLES
Service Table Key
5.1.4 BIT SWITCH PROGRAMMING
5.2 CONTROLLER SERVICE MODE
5.2.1 CONTROLLER SERVICE MODE
5.3 ENGINE SP1-XXX: FEED-1
5.4 SP1-XXX: FEED-2
5.5 SP1-XXX: FEED-3
5.6 SP2-XXX: DRUM-1
5.7 SP2-XXX: DRUM-2
5.8 SP2-XXX: DRUM-3
5.9 SP3-XXX: PROCESS-1
5.10 SP4-XXX:
5.11 SP5-XXX: MODE-1
5.12 SP5-XXX: MODE-2
5.13 SP5-XXX: MODE-3
5.14 SP5-XXX: MODE-4
5.15 SP6-XXX: PERIPHERALS-1
5.16 SP7-XXX: DATA LOG-1
5.17 SP7-XXX: DATA LOG-2
5.18 SP8-XXX: DATA LOG2-1
5.19 SP8-XXX: DATA LOG2-2
5.20 SP8-XXX: DATA LOG2-3
5.21 SP8-XXX: DATA LOG2-4
5.22 INPUT CHECK -1
5.22.1 MAIN MACHINE
Table 1: Paper Height Sensor
Table 2: Paper Size Switch
Table 3: Paper Size (By-pass Table)
5.23 INPUT CHECK -2
5.23.1 OPTIONS
3000-Sheet Finisher (B805)
1000-Sheet Finisher (B408)
5.24 OUTPUT CHECK -1
5.24.1 MAIN MACHINE
5.25 OUTPUT CHECK -2
5.25.1 1000-SHEET FINISHER (B408)
5.25.2 3000-SHEET FINISHER
5.26 USING SP MODES
5.26.1 TEST PATTERN PRINTING
5.26.2 SMC PRINT OUT LISTS: SP5-990
5.26.3 NIP BAND WIDTH CHECK: SP1-109
5.26.4 MEMORY CLEAR: SP5-801
5.27 UPDATING THE FIRMWARE
5.27.1 SETTING THE MACHINE IN FIRMWARE UPDATE MODE
5.27.2 REVIEWING THE MODULE STATUSES
5.27.3 HOW TO UPDATE A MODULE
Firmware Update Error
Recovery after Power Loss
5.27.4 PRINTING THE SELF-DIAGNOSIS REPORT
5.27.5 HANDLING FIRMWARE UPDATE ERRORS
Error Message Table
5.28 NVRAM DATA UPLOAD/DOWNLOAD
5.28.1 UPLOADING NVRAM DATA (SP5-824)
5.28.2 DOWNLOADING NVRAM DATA (SP5-825)
5.29 SD CARD APPLI MOVE
5.29.1 OVERVIEW
Use caution when you do the SD Card Appli Move procedure:
5.29.2 MOVE EXEC
5.29.3 UNDO EXEC
5.30 SELF-DIAGNOSTIC MODE
5.30.1 SELF-DIAGNOSTIC MODE AT POWER ON
5.30.2 SELF-DIAGNOSTIC TEST FLOW
5.30.3 EXECUTING DETAILED SELF-DIAGNOSIS
5.31 USING DEBUG LOG
5.31.1 OVERVIEW
5.31.2 SETTING UP "SAVE DEBUG LOG"
To Switch Debug Log On
To Select the Target for the Debug Log File
To Select Events
To select one or more memory modules for recording in the debug log file

5.31.3 RETRIEVING THE DEBUG LOG FROM THE HDD
5.31.4 MORE ABOUT DEBUG LOG
SP5857-015: SD to SD (Any)
SP5857-016: Make HDD LogFile
SP5857-017: Make SD Log File
5.32 DIP SWITCHES
5.32.1 I/O BOARD: DIP SW101

6 DETAILED SECTION DESCRIPTIONS
6.1 OVERVIEW
6.1.1 COMPONENT LAYOUT
Paper Path
Drive Layout
6.2 BOARD STRUCTURE
6.2.1 BLOCK DIAGRAM
Controller
6.3 PRINT PROCESS
6.3.1 OVERVIEW
Drum charge
Laser exposure
Development
Image transfer
Separation
ID sensor
Cleaning
Quenching
Cleaning
6.4 LASER EXPOSURE
6.4.1 OVERVIEW
6.4.2 AUTO POWER CONTROL (APC)
6.4.3 LD SAFETY SWITCHES
6.5 AROUND THE DRUM
6.5.1 OVERVIEW
6.5.2 DRUM CLEANING
6.5.3 DRIVE MECHANISM
6.5.4 DRUM PAWLS
6.5.5 NEW PCDU UNIT DETECTION
New Unit Detection Mechanism
What Happens When a New Unit Is Detected
6.6 DRUM CHARGE
6.6.1 OVERVIEW
6.6.2 CHARGE ROLLER VOLTAGE CORRECTION
Correction for Environmental Conditions
Correction for Paper Width and Thickness
6.6.3 ID SENSOR PATTERN PRODUCTION TIMING
6.6.4 DRUM CHARGE ROLLER CLEANING
6.7 DEVELOPMENT
6.7.1 OVERVIEW
6.7.2 DRIVE MECHANISM
6.7.3 DEVELOPER MIXING
6.7.4 DEVELOPMENT BIAS
Mechanism
Correction for paper width and thickness (by-pass tray only)
6.7.5 TONER SUPPLY
Toner Bottle Replenishment Mechanism
Toner Supply Mechanism
Toner Density Control
Sensor Control Mode
Image Pixel Count Mode
6.7.6 TONER NEAR END/END DETECTION
Toner Near End
Toner End
6.7.7 TONER END RECOVERY
6.7.8 TONER SUPPLY WITH ABNORMAL SENSORS
6.8 DRUM CLEANING AND TONER RECYCLING
6.8.1 DRUM CLEANING
6.8.2 TONER RECYCLING
6.9 PAPER FEED
6.9.1 OVERVIEW
6.9.2 PAPER FEED DRIVE
6.9.3 PICK-UP AND SEPARATION ROLLER RELEASE MECHANISM
6.9.4 PAPER LIFT
6.9.5 TRAY LOCK MECHANISM
6.9.6 PAPER SIZE DETECTION - TRAYS 1 AND 2
6.9.7 PAPER END DETECTION - TRAYS 1 AND 2
6.9.8 REGISTRATION
6.10 BY-PASS TRAY
6.10.1 OVERVIEW
6.10.2 DRIVE
6.10.3 BY-PASS PAPER SEPARATION
6.10.4 BY-PASS PAPER SIZE DETECTION
6.11 DUPLEX UNIT
6.11.1 OVERVIEW
6.11.2 DUPLEX DRIVE
6.11.3 INVERTER MECHANISM
6.11.4 DUPLEX OPERATION
Up to A4/LT (81/2" x 11") LEF
From A4/LT (8 1/2" x 11") LEF to 400mm length
6.12 IMAGE TRANSFER AND PAPER SEPARATION
6.12.1 OVERVIEW
6.12.2 BELT DRIVE MECHANISM
6.12.3 TRANSFER BELT UNIT CONTACT MECHANISM
6.12.4 IMAGE TRANSFER AND PAPER SEPARATION MECHANISM6-48
6.12.5 TRANSFER BELT CHARGE
Mechanism
Correction for paper width and thickness
Currents applied to leading edge, image areas - by-pass feed
6.12.6 TRANSFER BELT CLEANING MECHANISM
6.13 IMAGE FUSING
6.13.1 OVERVIEW
6.13.2 FUSING DRIVE
6.13.3 PRESSURE RELEASE MECHANISM
6.13.4 FUSING ENTRANCE GUIDE SHIFT MECHANISM
6.13.5 PRESSURE ROLLER CLEANING
6.13.6 HOT ROLLER CLEANING
Overview
Web Drive
Web Near-end
Web End
6.13.7 HOT ROLLER STRIPPER CLEANING
1st Cleaning Mode
2nd Cleaning Mode
3rd Cleaning Mode
SP Settings for Post-Job Cleaning
6.13.8 FUSING TEMPERATURE CONTROL
Temperature Control
Fusing Idling Temperature
6.13.9 CPM DOWN SYSTEM
6.13.10 PAPER FEED WAITING MODE
6.13.11 OVERHEAT PROTECTION
6.14 PAPER EXIT
6.14.1 OVERVIEW
6.14.2 JUNCTION GATE MECHANISM
To the Standard Tray
To Duplex Unit
6.15 ENERGY SAVER MODES

7 SPECIFICATIONS
7.1 GENERAL SPECIFICATIONS
7.1.1 PRINTER
Engine
Controller
7.1.2 SOFTWARE ACCESSORIES
Printer Drivers
Utility Software
7.2 SUPPORTED PAPER SIZES
7.2.1 PAPER FEED
NA Model
EU/ ASIA Model
7.2.2 PAPER EXIT
3000 Sheet Finisher
1000-Sheet Booklet Finisher
7.3 MACHINE CONFIGURATION
7.4 OPTIONAL EQUIPMENT
7.4.1 TWO-TRAY PAPER FEED UNIT
7.4.2 LCT 2000-SHEET
7.4.3 LCT 1200-SHEET
7.4.4 BRIDGE UNIT
7.4.5 1000-SHEET FINISHER
Upper Tray
Lower Tray
7.4.6 3000-SHEET FINISHER
7.4.7 PUNCH UNIT FOR 3000-SHEET FINISHER
B408 1000-SHEET FINISHER SR790
SEE SECTION B408 FOR DETAILED TABLE OF CONTENTS

B805 BOOKLET FINISHER FINISHER SR3030
SEE SECTION B805 FOR DETAILED TABLE OF CONTENTS

D351 PAPER FEED UNIT PB3040
SEE SECTION D351 FOR DETAILED TABLE OF CONTENTS

D352 LCT PB3050
SEE SECTION D352 FOR DETAILED TABLE OF CONTENTS

D353 1200-SHEET LCIT RT3000
SEE SECTION D353 FOR DETAILED TABLE OF CONTENTS

D386 BRIDGE UNIT BU3030
SEE SECTION D386 FOR DETAILED TABLE OF CONTENTS

Numbers of pages: 682.
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