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KYOCERA KM-2540, KM-3040, Service Manual

Service Manual KYOCERA KM-2540, KM-3040;
Service Manual KYOCERA KM-2540, KM-3040;
This service manual, is the full KYOCERA KM-2540, KM-3040 Service Repair Manual.
This manual, KYOCERA KM-2540, KM-3040, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KYOCERA KM-2540, KM-3040 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KYOCERA KM-2540, KM-3040 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names
(1) Machine
(2) Operation panel
1-1-3 Machine cross section

1-2 INSTALLATION
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
(2) Setting initial copy modes
1-2-3 Installing the key counter (option)

1-3 MAINTENANCE MODE
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance modes item list
(3) Contents of the maintenance mode items
1-3-2 User management
(1) Using the user management mode
(2) Job accounting
(3) Default settings for copying
(4) Machine default
(5) Setting MP tray
(6) Registering non-standard sizes for originals
(7) Drum refresh
(8) Printing reports
(9) Checking total copy count

1-4 TROUBLESHOOTING
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-4-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light
(4) Background is visible
(5) A white line appears longitudinally
(6) A black line appears longitudinally
(7) A black line appears laterally
(8) One side of the copy image is darker than the other
(9) Black dots appear on the image
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases
(14) Offset occurs
(15) Image is partly missing
(16) Fusing is poor
(17) Image is out of focus
(18) Image center does not align with the original center
1-4-4 Electric problems
1-4-5 Mechanical problems
2JB/2JC-3

1-5 ASSEMBLY AND DISASSEMBLY
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum
(3) Toner
(4) How to tell a genuine Kyocera Mita toner container
1-5-2 Paper feed section
(1) Detaching and refitting the forwarding, paper feed and separation pulleys
(2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys
1-5-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner unit
(3) Detaching and refitting the scanner wires
(3-1) Detaching the scanner wires
(3-2) Fitting the scanner wires
(4) Detaching and refitting the ISU (reference)
(5) Detaching and refitting the laser scanner unit
(6) Adjusting the position of the ISU (reference)
1-5-4 Drum section
(1) Detaching and refitting the drum unit
(2) Detaching and refitting the main charger unit
(3) Detaching and refitting the drum separation claws
1-5-5 Developing section
(1) Detaching and refitting the developing unit
1-5-6 Transfer section
(1) Detaching and refitting the transfer roller unit
1-5-7 Fuser section
(1) Detaching and refitting the fuser unit
(2) Detaching and refitting the heat roller separation claws
(3) Detaching and refitting the press roller
(4) Detaching and refitting the fuser heater
(5) Detaching and refitting the heat roller
(6) Detaching and refitting the fuser thermistor 1
(7) Detaching and refitting the fuser thermistor 2
(8) Detaching and refitting the fuser thermostats 1 and 2
(9) Adjusting front position of the fuser unit (adjusting lateral squareness)
1-5-8 PWBs
(1) Detaching and refitting the engine PWB
1-5-9 Others
(1) Detaching and refitting the ozone filter 1
(2) Detaching and refitting the ozone filter 2

1-6 REQUIREMENTS ON PWB REPLACEMENT
1-6-1 Upgrading the firmware
1-6-2 Adjustment-free variable resistors (VR)
1-6-3 Remarks on engine PWB replacement
1-6-4 Remarks on main PWB replacement

2-1 MECHANICAL CONSTRUCTION
2-1-1 Paper feed section
(1) Cassette paper feed section
(2) MP tray paper feed section
2-1-2 Main charging section
2-1-3 Optical section
(1) Image scanner section
(2) Laser scanner section
2-1-4 Developing section
(1) Single component developing system
2-1-5 Transfer and separation sections
2-1-6 Cleaning and charge erasing sections
2-1-7 Fuser section
2-1-8 Eject and switchback sections
2-1-9 Duplex section
(1) Paper conveying operation in duplex copying

2-2 ELECTRICAL PARTS LAYOUT
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Clutches and solenoids
(5) Other electrical components

2-3 OPERATION OF THE PWBs
2-3-1 Power source PWB
2-3-2 bers of psEngine PWB
2-3-3 Main PWB
2-3-4 Upper operation unit PWB
2-3-5 Right operation unit PWB
2-3-6 Left operation unit PWB

2-4 APPENDIXES
Maintenance parts list
Maintenance kits
Periodic maintenance procedures
Chart of image adjustment procedures
General wiring diagram

INSTALLATION GUIDE
DOCUMENT PROCESSOR
PAPER FEEDER
DOCUMENT FINISHER
BUILT-IN FINISHER
JOB SEPARATOR
FAX System (P)
Printing System (Y)

Numbers of pages: 364.
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