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Canon iR Advance 8105 PRO, iR Advance 8095 PRO, iR Advance 8085 PRO Series, Service Manual & Parts List

Service Manual & Parts List Canon iR Advance 8105 PRO, iR Advance 8095 PRO, iR Advance 8085 PRO Series;
This service manual, is the full Canon iR Advance 8105 PRO, iR Advance 8095 PRO, iR Advance 8085 PRO Series Service Repair Manual.
This manual, Canon iR Advance 8105 PRO, iR Advance 8095 PRO, iR Advance 8085 PRO Series, is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon iR Advance 8105 PRO, iR Advance 8095 PRO, iR Advance 8085 PRO Series copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR Advance 8105 PRO, iR Advance 8095 PRO, iR Advance 8085 PRO Series photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

SAFETY PRECAUTIONS
CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Safety of Toner
About Toner
Toner on Clothing or Skin
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning

1. PRODUCT OVERVIEW
Product Lineup
Main Body
Pickup/Delivery System Option
Scanning System Options
Function Expansion System Options
Features
Product Features
Service Features
Specifications
Product Specifications
Power Supply Specifications:
Weight and Size
Productivity (Print Speed)
Paper Type
External View/Internal View
External View
Cross-Section View
Operation
Contents
Power Switch
Control Panel

2. TECHNOLOGY
Basic Configuration
Functional Configuration
Basic Sequence
Main Controller
Overview
Controls
Service Operations
Laser Exposure System
Overview
Controls
Servicing
Image Formation System
Overview
Controls
Servicing
Fixing
Overview
Controls
Servicing
Pickup / Feed System
Overview
Deck/Cassette Pickup Unit
Multi-purpose Tray Pickup Unit
Registration Unit
Transfer
Delivery/Reverse Unit
Duplex Unit
Jam Detection
Servicing
External Auxiliary System
Overview
Controls
Servicing
MEAP
Changes
Checking the Operating Environment
Setting Up the Network
Login to SMS
Setting the method to login to SMS
Checking MEAP Application Management Page
Starting and Stopping a MEAP Application
Checking the Platform Information
MEAP Specifications
MEAP Application System Information
Installing an Application
Adding a License File
Disabling a License File
Downloading / Removing an Invalidated License File
Reusable license
License for forwarding
Uninstalling an Application
Login Service
Changing Login Services
Initializing the Password
Backup of the MEAP Application Area and Recovery of the Backup Data Using SST
Formatting and Replacing the HDD
MEAP Safe Mode (level 2)
Collection of MEAP Console Logs
Setting HTTP port for MEAP application (level 2)
Using USB Devices
Reference material
Option for exclusive individual measure
Embedded RDS
Product Overview
Limitations
Service cautions
E-RDS Setup
FAQ
Troubleshooting
Error code and strings
Updater
Overview
Installing Firmware
Installing MEAP Application/System Option
System Configuration
List of Functions
Distribution Flow
Limitations and Cautions
Overview of Preparation
Setting Sales Company's HQ
Network Settings
Enabling UGW Link
Enabling [Update Firmware] Button of User Mode
Enabling [Install Application/Options] Button of User Mode
Enabling [Manual Update] Button of User Mode (Remote UI)
System Management Operations
Various Setting
Displaying Logs
Communication Test
Upgrading Updater
Formatting Hard Disk
How to Replace Controller Boards
How to Replace Devices
FAQ on Installing Firmware
FAQ on Installing MEAP Application/System Option
FAQ on General Matters of Updater

3. PERIODIC SERVICE
Periodical Service Operation Item

4. PARTS REPLACEMENTS AND CLEANING
List of Parts
List of External / Internal Cover
List of Main Unit
Periodic Replacing Parts, Durable Parts, Cleaning Parts
List of Fan
List of Clutch / Solenoid
List of Motor
List of Sensor
List of Switch
List of PCB
Heater, others
Connector List
Main Controller
Removing Main Controller PCB 1
Removing Main Controller PCB 2
Laser Exposure System
Removing the Laser Scanner Unit
Cleaning the Dust Collecting Glass
Image Formation System
Removing the Primary Charging Assembly
Removing the Primary Charging Wire Cleaner, Cleaner Holder (Right/Left)
Replacing the Primary Charging Assembly Grid Wire
Replacing the Primary Charging Wire
Cleaning the Primary Charging Assembly Grid Wire
Removing the Pre-transfer Charging Assembly
Removing the Pre-transfer Charging Wire Cleaner, Cleaner Holder
Replacing the Pre-transfer Charging Wire
Cleaning the Pre-transfer Charging Wire
Removing the Process Unit
Cleaning the Process Unit
Removing the Drum Cleaning Unit
Removing the Drum Cleaning Blade
Cleaning the Drum Cleaning Unit
Replacing the Pre-exposure Plastic Film
Removing the Drum Unit
Removing the Photosensitive Drum
Cleaning Photosensitive Drum
Cleaning the Drum edges
Removing the Cleaner Separation Claw
Removing the Side Seal
Removing the Developing Assembly
Cleaning the Developing Assembly
Removing the ETB Unit
Removing the ETB
Cleaning the ETB
Removing the Transfer Roller
Removing the ETB Cleaning Blade
Removing the ETB Brush Roller
Removing the Waste Toner Container
Removing the Drum Heater
Removing the Primary Charging Shutter Unit
Removing the Pre-transfer Charging Assembly Shutter Unit
Removing the Patch Sensor
Removing the Drum Brush Roller
Removing the ETB Drive Unit
Removing the Transfer Cleaning Unit
Removing the Post-transfer Static Eliminator
Removing the Toner Receptacle Tray
Removing the Hopper Unit
Removing the Buffer Unit
Removing the Potential Control PCB Unit
Removing the Waste Toner Feed Unit
Removing the Drum Drive Unit
Removing the Developing Drive Unit
Fixing
Removing the Fixing Assembly
Cleaning the Fixing Inlet Guide,Fixing Inlet Sensor Flag, Fixing Right Stay, Dowel, Dowel Holder
Cleaning the Inner Delivery Roller
Cleaning the Fixing Oil Pan
Removing the Fixing Cleaning Web
Cleaning the Fixing Roller Static Eliminator
Separating the Fixing Upper Unit from the Fixing Lower Unit
Removing the Fixing Roller, Insulating Bush and Thrust Stopper
Removing the Pressure Roller
Removing the Pressure Roller Static Eliminator
Removing the Main Thermistor
Removing the Sub Thermistor 1
Removing the Sub Thermistor 2
Removing the Upper Separation Claw
Cleaning the Upper Separation Claw
Removing the Thermoswitch 2
Pickup/Feed System
Removing the Left Pickup Deck
Removing the Left Deck Pickup Roller
Removing the Left Deck Feed Roller
Removing the Right Pickup Deck
Removing the Left Deck Separation Roller /Cleaning the Left Deck Pickup Sensor 2 (PS20)
Removing the Right Deck Pickup Roller
Removing the Right Deck Feed Roller
Removing the Right Deck Separation Roller /Cleaning the Right Deck Pickup Sensor 2 (PS19)
Removing the Upper Cassette
Removing the Upper Cassette Pickup Roller
Removing the Upper Cassette Feed Roller
Removing the Upper Cassette Separation Roller /Cleaning the Cassette 3 Pickup Sensor 2 (PS21)
Removing the Lower Cassette
Removing the Lower Cassette Pickup Roller
Removing the Lower Cassette Feed Roller
Removing the Lower Cassette Separation Roller /Cleaning the Cassette 4 Pickup Sensor 1 (PS22)
Removing the Multi-purpose Tray Feed Roller
Removing the Multi-purpose Tray Separation Roller
Cleaning the Pickup and Fixing Feed Assembly
Removing the Left Deck Pickup Unit
Removing the Right Deck Pickup Unit
Removing the Cassettes 3 and 4 Pickup Unit
Removing the Vertical Path Cassette Pickup Drive Unit
Removing the Registration Unit
Removing the Left Deck Pickup Drive Unit
Removing the Main Drive Unit
External Auxiliary System
Removing the Filter (for primary charging)
Removing the Ozone Filter
Removing the DC Controller PCB
Removing the Power Supply Assembly
Removing the Fixing Power Unit
Removing the Feed Driver PCB
Removing the ARCNET PCB
Removing the Upper High Voltage Unit
Removing the Upright Control Panel
Data to be handled by SRAM(with HDD Encryption Board
The kind of data to handle

5. ADJUSTMENT
Overview
When replacing parts
Controller System
Image Formation System
Fixing System
External Auxiliary System

6. TROUBLESHOOTING
Test Print
Overview
How to View the Test Print
Image Faults
Trailing Edge Shock Imaget
Uneven density correction by 2D shading
ADF black line
Bleed-thru/Soil appeared on the back of the paper (Staple Finisher D1/Booklet Finisher D1)
White line (foreign matter between Developing Sleeves)
Separation Failure Jam due to Deformation of Separation Claw
Image error due to soil attached to the Cleaning Brushes for the Duplex Right Roller and the Duplex Outlet Roller
Uneven density
Smeared image
Adjusting the Edge Emphasis Level
Soiling at an interval equal to the circumference of the Developing Sleeve
Image failure due to the temperature rising at the edge of the Fixing Roller (crepe mark)
MTF Adjustment
Feed Faults
Paper wrinkle
Other
Adjusting rotation of the Upright Control Panel Arm
Remedy to be implemented when the ETB Disengage Member (Transfer Frame Stopper) is left unremoved
Checking nip width
Controller Self Diagnosis
Introduction
Overview
Basic Flowchart
Operation
Controller System Error Diagnosis
Version upgrade
Overview
Version Upgrade via SST
Version Upgrade using USB memory Storage Device
Troubleshooting
Making Initial Checks
List of Initial Check Items
Version Upgrade via CDS
Preparation
a. UGW-linked Download and Update (Full-remote Update)
b. UGW-linked Download (Remote Distribution Update)
c. Manual Download and Update (On-site Update from Service Mode)
Deleting Firmware Distribution Schedule
Updating Downloaded Firmware (Applying Firmware)
Deleting Downloaded Firmware
Troubleshooting on Firmware Installation
Information required for Reports
Debug Logs
Error Messages
Error Codes
How to read an error code
Error Code
Debug log
Scope of Application
Overview
Storing System Information
Collecting System Information
Collecting Debug Log (USB memory device)
DEBUG-1
Uploading Data by SST

7. ERROR CODE
Overview
Outline
Error Code
Error Code Details
Jam Code
Jam Type
Main Unit
Duplex Color Image Reader-C1
Paper Deck Unit-C1
POD Deck Light-A1
Inserter-K1
Professional Puncher-C1/Integration Unit-B1
Paper Folding Unit-H1
Staple Finisher-F1/Booklet Finisher-F1
Staple Finisher-D1/Booklet Finisher-D1
Booklet Trimmer-D1
Alarm Code
List of Alarm Code

8. SERVICE MODE
Overview
Entering Service Mode
Service Mode Menu
Service mode item explanations
I/O information enhancement
Display of Error Code/Alarm Code description
COPIER > OPTION > BODY, Item Segmentation
Security features
Switching Screen (Level 1 < - > 2)
Language switch
Back-up of service mode
COPIER
DISPLAY
I/O (I/O display mode)
ADJUST
FUNCTION
OPTION
TEST
COUNTER
FEEDER
DISPLAY
ADJUST
FUNCTION
OPTION
SORTER
ADJUST
FUNCTION
OPTION
BOARD
OPTION

9. INSTALLATION
Checking before Installation
Checking Power Supply
Checking the Installation Environment
Checking Installation Space
Points to Note at Installation Work
Table of Options Combination
Order to Install the Host machine and the Options
Checking the Contents
Unpacking
Installation
Installation of the Upright Control Panel
Installing the Developing Assembly
Installing the Pickup Assembly
Installing the Fixing Assembly
Installing the Toner Container
Installing the Exhaust Filter
Installing the Terminal Connector
Installing the USB Device Port (only with the products designed for Europe)
Setting the Environment Heater Switch
Turning ON the Main Power
Turning OFF the Main Power
Toner Stirring
Installation of the Host Machine
Other Installation Work
Setting the Deck
Setting the Paper Cassette
Auto Adjust Gradation
Image Position Adjustment
Checking the Network Connection
Network Troubleshooting
Checking the Network Setting of the Host Machine
Checking Network Function on the Main Controller
When Relocating the Machine
Printer Cover -B1
Points to Note at Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure
Operation Check
Auto Adjust Gradation
Reader Heater Unit
Checking the Contents (ASIA only)
Checking the Parts to be Installed (Europe only)
Check Items when Turning OFF the Main Power
Installation Procedure
Cassette Heater Unit
Checking the Contents (Asia only)
Checking the Parts to be Installed (Europe only)
Check Items when Turning OFF the Main Power
Installation Procedure
Paper Deck Heater Unit-A1
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure (Paper Deck Unit-C1)
Utility Tray-A1/A2
Checking the Contents
Installation Procedure
When Installing the USB Keyboard
Card Reader-C1/Copy Card Reader-F1
Points to Note at Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure
Setting After Installation
Voice Guidance Kit-F1/F2
Points to Note at Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure
Checking after Installation
Operation Check
Installation Procedure for Expansion Bus-F1/F2, IPSec Board-B2 and Wireless LAN Board-B1
Points to Note at Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure
Checking after Installation
Additional Memory Type B (512MB)
Checking the Contents
Checking before Installation
Check Items when Turning OFF the Main Power
Installation Procedure
Checking after Installation
Description on the parts included in the package
Combination of HDD Options
[TYPE-1] Option HDD (250GB)
Checking the Contents
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (Reference only)
Check Items when Turning OFF the Main Power
Assembling the Option HDD
Procedure to Replace with the HDD
Installing the System Software Using the SST
Execution of Auto Gradation Adjustment
[TYPE-2] Removable HDD Kit
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure
[TYPE-3] Option HDD (250GB) + Removable HDD Kit
Checking the Contents
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (Reference only)
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the System Software Using the SST
Execution of Auto Gradation Adjustment
[TYPE-4] Option HDD (80GB) + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
Points to Note when Unpacking HDD Data Encryption & Mirroring Kit Checking the Contents
Points to Note when HDD Data Encryption & Mirroring Kit has been Installed Check Items when Turning OFF the Main Power
Installation Procedure
After Installing HDD Data Encryption & Mirroring Kit Setting for Mirroring
After Installing HDD Data Encryption & Mirroring Kit
[TYPE-5] 2 Option HDDs (250GB) + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
Points to Note when Unpacking HDD Data Encryption & Mirroring Kit Checking the Contents
Points to Note when HDD Data Encryption & Mirroring Kit has been Installed
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the System Software Using the SST
After Installing HDD Data Encryption & Mirroring Kit
Setting for Mirroring
Reporting to the System Administrator at the End of the Work (only when HDD Data Encryption & Mirroring Kit has been installed)
Execution of Auto Gradation Adjustment
[TYPE-6] HDD Data Encryption & Mirroring Kit
Points to Note when HDD Data Encryption & Mirroring Kit has been Installed
Checking the Contents
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (Reference only)
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the Encryption Board
Installing the System Software Using the SST
Checking the Security Version
Checking the Security Mark
Checking after Installation
Reporting to the System Administrator at the End of the Work
Execution of Auto Gradation Adjustment
[TYPE-7] Option HDD (250GB) + HDD Data Encryption & Mirroring Kit
Points to Note when Unpacking HDD Data Encryption & Mirroring Kit
Checking the Contents
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (Reference only)
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the Encryption Board
Installing the System Software Using the SST
Checking the Security Version
Checking the Security Mark
Checking after Installation
Reporting to the System Administrator at the End of the Work
Execution of Auto Gradation Adjustment
[TYPE-8] Option HDD (80GB) + Removable HDD Kit + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
Points to Note when Unpacking HDD Data Encryption & Mirroring Kit
Checking the Contents
Points to Note when HDD Data Encryption & Mirroring Kit has been Installed
Check Items when Turning OFF the Main Power
Installation Procedure
After Installing HDD Data Encryption & Mirroring Kit
Setting for Mirroring
After Installing HDD Data Encryption & Mirroring Kit
[TYPE-9] 2 Option HDDs (250GB) + Removable HDD Kit + HDD Mirroring Kit or HDD Data Encryption & Mirroring Kit
Points to Note when HDD Data Encryption & Mirroring Kit has been Installed
Checking the Contents
Points to Note when HDD Data Encryption & Mirroring Kit has been Installed
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the System Software Using the SST
After Installing HDD Data Encryption & Mirroring Kit
Setting for Mirroring
Reporting to the System Administrator at the End of the Work (Only When HDD Data Encryption & Mirroring Kit has been
Installed)
Execution of Auto Gradation Adjustment
[TYPE-10] Removable HDD Kit + HDD Data Encryption & Mirroring Kit
Points to Note when Unpacking HDD Data Encryption & Mirroring Kit
Checking the Contents
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (Reference only)
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the System Software Using the SST
Checking the Security Version
Checking the Security Mark
Checking after Installation
Reporting to the System Administrator at the End of the Work
Execution of Auto Gradation Adjustment
[TYPE-11] Option HDD (250GB) + Removable HDD Kit + HDD Data Encryption & Mirroring Kit
Points to Note when Unpacking HDD Data Encryption & Mirroring Kit
Checking the Contents
Points to Note Regarding Data Backup/Export
Making a Backup of the Data (Reference only)
Check Items when Turning OFF the Main Power
Installation Procedure
Installing the System Software Using the SST
Checking the Security Version
Checking the Security Mark
Checking after Installation
Reporting to the System Administrator at the End of the Work
Execution of Auto Gradation Adjustment

APPENDIX
Service Tools
Special Tools
Solvents and Oils
General Timing Chart
Basic sequence at power ON
Basic sequence at printing
Basic sequence at printing
General Circuit Diagram
Signal Input/Output List
General Circuit Diagram
List of User Mode
Device Information Delivery Settings
Environment Settings
Adjustment/Maintenance
Function Settings
Set Destination
Management Settings
Backup Data
Detail of HDD partition
Soft Counter List
Soft counter specifications
Soft Counter List

Numbers of pages: 1514.
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