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Ricoh Aficio MP4002, MP4002SP, MP5002, MP5002SP (product code D129, D130) Service Manual

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Ricoh Aficio MP4002, MP4002SP, MP5002, MP5002SP  (product code D129, D130) Service Manual
19.6527 MB PDF File

Service Manual Ricoh Aficio MP4002, MP4002SP, MP5002, MP5002SP;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Ricoh Aficio MP4002, MP4002SP, MP5002, MP5002SP copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Ricoh Aficio MP4002, MP4002SP, MP5002, MP5002SP photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
1.2 MACHINE CONFIGURATION
1.2.1 COPIER
1.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS
1.4 OVERVIEW
1.4.1 COMPONENT LAYOUT
1.4.2 PAPER PATH
1.4.3 DRIVE LAYOUT

2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.1.1 ENVIRONMENT
2.1.2 MACHINE LEVEL
2.1.3 MINIMUM SPACE REQUIREMENTS
2.1.4 POWER REQUIREMENTS
2.2 INSTALLATION FLOW CHART
2.3 MAIN MACHINE INSTALLATION
2.3.1 ACCESSORY CHECK
2.3.2 INSTALLATION PROCEDURE
Preliminary Procedures
PCDU (Photoconductor and Development Unit)
Toner Bottle
Paper Trays
Initialize TD Sensor and Developer
Set Paper Size for Paper Trays
Electrical Total Counter
Exposure Glass Cleaner
Settings Relevant to the Service Contract
Data Overwrite Security
HDD Encryption
App 2 Me Setting (SP model only)
2.3.3 MOVING THE MACHINE
2.3.4 TRANSPORTING THE MACHINE
2.4 PAPER FEED UNIT INSTALLATION (D580)
2.4.1 ACCESSORY CHECK
2.4.2 INSTALLATION PROCEDURE
2.5 2000-SHEET LCT INSTALLATION (D581)
2.5.1 ACCESSORY CHECK
2.5.2 INSTALLATION PROCEDURE
2.6 1200-SHEET LCT INSTALLATION (D631)
2.6.1 COMPONENT CHECK
2.6.2 INSTALLATION PROCEDURE
2.7 ARDF INSTALLATION (D630)
2.7.1 COMPONENT CHECK
2.7.2 INSTALLATION PROCEDURE
2.8 1-BIN TRAY UNIT INSTALLATION (D632)
2.8.1 COMPONENT CHECK
2.8.2 INSTALLATION PROCEDURE
2.9 BRIDGE UNIT INSTALLATION (D634)
2.9.1 COMPONENT CHECK
2.9.2 INSTALLATION PROCEDURE
2.10 3000/2000-SHEET (BOOKLET) FINISHER (D636/D637)
2.10.1 ACCESSORY CHECK
2.10.2 INSTALLATION PROCEDURE
Support Tray Installation
2.11 PUNCH UNIT INSTALLATION (D570)
2.11.1 COMPONENT CHECK
2.11.2 INSTALLATION PROCEDURE
2.12 PLATEN COVER (D593)
2.13 1000-SHEET FINISHER (D588)
2.13.1 ACCESSORY CHECK
2.13.2 INSTALLATION PROCEDURE
2.14 SIDE TRAY (D635)
2.14.1 COMPONENT CHECK
2.14.2 INSTALLATION PROCEDURE
2.15 INTERNAL SHIFT TRAY (D633)
2.15.1 COMPONENT CHECK
2.15.2 INSTALLATION PROCEDURE
2.16 KEY COUNTER INSTALLATION
2.16.1 INSTALLATION PROCEDURE
2.17 KEY COUNTER INTERFACE UNIT INSTALLATION
2.17.1 INSTALLATION PROCEDURE
2.18 TRAY HEATER
2.18.1 INSTALLATION PROCEDURE
2.19 TRAY HEATER (OPTIONAL PAPER FEED UNIT)
2.19.1 COMPONENT CHECK
2.19.2 INSTALLATION PROCEDURE
For installing the tray heater in the D580 (Two-tray paper feed unit) . 2-71
For installing the tray heater in the D581 (LCT)
2.20 HDD INSTALLATION (D640-11)
2.20.1 COMPONENT CHECK
2.20.2 INSTALLATION PROCEDURE
After Installing the HDD
2.21 COPY DATA SECURITY UNIT (B829)
2.21.1 COMPONENT CHECK
2.21.2 INSTALLATION PROCEDURE
User Tool Setting
Check All Connections
2.22 BROWSER UNIT TYPE I
2.22.1 INSTALLATION PROCEDURE
2.22.2 UPDATE PROCEDURE
2.23 CARD READER BRACKET TYPE C3352 (D593)
2.23.1 COMPONENT CHECK
2.23.2 INSTALLATION PROCEDURE
2.34 FAX CONNECTION UNIT TYPE A (D629-31) (REMOTE FAX)

3. PREVENTIVE MAINTENANCE
3.1 PM TABLES

4. REPLACEMENT AND ADJUSTMENT
4.1 GENERAL CAUTIONS
4.1.1 LASER UNIT
4.1.2 USED TONER
4.2 SPECIAL TOOLS AND LUBRICANTS
4.2.1 SPECIAL TOOLS
4.2.2 LUBRICANTS
4.3 EXTERIOR COVERS
4.3.1 FRONT DOOR, UPPER AND LOWER INNER COVER
Upper Inner Cover
Lower Inner Cover
4.3.2 LEFT COVER
4.3.3 REAR COVER
4.3.4 RIGHT REAR COVER
4.3.5 FRONT RIGHT COVER
4.3.6 OPERATION PANEL & LCD
4.3.7 PAPER EXIT COVER
4.3.8 INNER TRAY
4.4 SCANNER
4.4.1 EXPOSURE GLASS
4.4.2 SCANNER EXTERIOR PANELS AND OPERATION PANEL
Operation panel
Scanner left cover
Scanner right cover
Scanner front cover
Scanner rear cover
4.4.3 LENS BLOCK ASSEMBLY
When reassembling
4.4.4 ORIGINAL SIZE SENSOR
4.4.5 EXPOSURE LAMP
Chromaticity rank adjustment
4.4.6 SCANNER HP SENSOR/PLATEN COVER SENSOR
Scanner HP Sensor
Platen Cover Sensor
4.4.7 SCANNER MOTOR
4.4.8 SCANNER MOTOR DRIVE BOARD
4.4.9 FRONT SCANNER WIRE
Reassembling the Front Scanner Wire
4.4.10 REAR SCANNER WIRE
Reassembling the Rear Scanner Wire
4.5 LASER UNIT
4.5.1 CAUTION DECAL LOCATIONS
4.5.2 LASER UNIT
4.5.3 POLYGON MIRROR MOTOR
4.5.4 LASER SYNCHRONIZATION DETECTOR
4.5.5 LD UNIT
Laser Beam Pitch Adjustment
4.6 PCDU
4.6.1 PCDU (PHOTOCONDUCTOR AND DEVELOPMENT UNIT)
Reinstallation
4.6.2 DRUM
Re-installation
4.6.3 PICK-OFF PAWLS
Pick-off Pawl Position Adjustment
4.6.4 CHARGE ROLLER AND CLEANING ROLLER
4.6.5 DRUM CLEANING BLADE
Re-installation
4.6.6 ID SENSOR
4.7 DEVELOPMENT
4.7.1 DEVELOPMENT FILTER
4.7.2 DEVELOPMENT ROLLER
Cleaning Procedure
4.7.3 DEVELOPER
4.7.4 TD SENSOR
4.8 TRANSFER
4.8.1 TRANSFER BELT UNIT
4.8.2 TRANSFER BELT
4.8.3 TONER OVERFLOW SENSOR
4.8.4 TRANSFER BELT CLEANING BLADE/TONER OVERFLOW SENSOR
Transfer Belt Cleaning Blade
Toner Overflow Sensor
4.9 PAPER FEED
4.9.1 PAPER FEED UNIT
Tray 1 and Tray 2
4.9.2 PICK-UP, FEED AND SEPARATION ROLLERS
Tray 1 and Tray 2
4.9.3 TRAY LIFT MOTOR
4.9.4 RELAY, TRAY LIFT, PAPER END AND PAPER FEED SENSORS 4-58
Tray 1 and Tray 2
4.9.5 REGISTRATION SENSOR
Reinstall the registration sensor
4.10 FUSING
4.10.1 FUSING UNIT
4.10.2 WEB ROLLER UNIT
D129/D130 vi SM
4.10.3 BRAKE PAD
4.10.4 WEB HOLDER ROLLER AND WEB ROLLERS
Installing a new web holder roller
Installing new web rollers
4.10.5 PRESSURE ROLLER CLEANING ROLLER
4.10.6 THERMOSTATS
4.10.7 THERMISTOR
4.10.8 HOT ROLLER STRIPPERS
4.10.9 FUSING LAMPS
4.10.10 HOT ROLLER AND PRESSURE ROLLER
4.11 PAPER EXIT
4.11.1 PAPER EXIT UNIT
4.11.2 FUSING EXIT, PAPER OVERFLOW, AND PAPER EXIT SENSORS 4-73
4.11.3 JUNCTION JAM SENSOR
4.11.4 PAPER EXIT MOTOR
4.12 DUPLEX
4.12.1 DUPLEX UNIT
4.12.2 RIGHT DOOR COVER
4.12.3 DUPLEX DOOR SENSOR
4.12.4 DUPLEX ENTRANCE SENSOR
4.12.5 DUPLEX EXIT SENSOR
4.12.6 DUPLEX/BY-PASS MOTOR
4.12.7 DUPLEX INVERTER MOTOR
4.13 BY-PASS
4.13.1 BY-PASS PAPER SIZE SENSOR/BY-PASS PAPER LENGTH SENSOR
When reinstalling the by-pass paper size sensor
4.13.2 BY-PASS PAPER END SENSOR
4.13.3 BY-PASS PICK-UP, FEED AND SEPARATION ROLLER, TORQUE LIMITER
4.13.4 BY-PASS FEED CLUTCH
4.14 DRIVE AREA
4.14.1 PAPER FEED CLUTCH
Tray 1 and Tray 2
4.14.2 DEVELOPMENT PADDLE MOTOR
4.14.3 TRANSFER/DEVELOPMENT MOTOR
4.14.4 DRUM MOTOR
4.14.5 FUSING MOTOR
4.14.6 WEB MOTOR
4.14.7 PAPER FEED MOTOR
4.14.8 TRANSFER BELT CONTACT MOTOR
4.14.9 REGISTRATION MOTOR
4.14.10 TONER SUPPLY MOTOR
4.15 ELECTRICAL COMPONENTS
4.15.1 CONTROLLER UNIT
4.15.2 HDD UNIT
Before Replacing the HDD Unit
Replacement Procedure
After installing the new HDD unit
4.15.3 CONTROLLER BOARD
Before Replacing the Controller Board in the Model without HDD
Replacement Procedure
When Installing the New Controller Board
4.15.4 AFTER INSTALLING THE CONTROLLER BOARD
4.15.5 MOTHER BOARD
4.15.6 BCU
When installing the new BCU
4.15.7 IPU
4.15.8 IOB
When installing a new IOB
4.15.9 PSU
4.15.10 HIGH VOLTAGE POWER SUPPLY
4.15.11 FUSING EXHAUST FAN
When installing the fusing exhaust fan
4.15.12 CONTROLLER FAN
When installing the controller fan
4.15.13 NVRAM ON THE BCU BOARD
Replacement procedure for the NVRAM on the BCU Board
4.16 COPY ADJUSTMENTS: PRINTING/SCANNING
4.16.1 OVERVIEW
4.16.2 PRINTING
Registration - Leading Edge/Side-to-Side
Blank Margin
Main Scan Magnification
Parallelogram Image Adjustment
D129/D130 viii SM
4.16.3 SCANNING
Registration: Platen Mode
Magnification
4.16.4 ADF
Registration
4.16.5 TOUCH SCREEN CALIBRATION

5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.1.1 SERVICE PROGRAM MODE OPERATION
Service Mode Lock/Unlock
5.1.2 SERVICE PROGRAM MODE TABLES
Service Table Key
5.2 SERVICE PROGRAM MODE TABLES
5.2.1 SP TABLES
5.3 MAIN SP TABLES-1
5.3.1 SP1-XXX: FEED
5.4 MAIN SP TABLES-2
5.4.1 SP2-XXX: DRUM
5.5 MAIN SP TABLES-3
5.5.1 SP3-XXX: PROCESS
5.6 MAIN SP TABLES-4
5.6.1 SP4-XXX: SCANNER
5.7 MAIN SP TABLES-5
5.7.1 SP5-XXX: MODE
5.8 MAIN SP TABLES-6
5.8.1 SP6-XXX: PERIPHERALS
5.9 MAIN SP TABLES-7
5.9.1 SP7-XXX: DATA LOG
5.10 MAIN SP TABLES-8
5.10.1 SP8-XXX: DATA LOG 2
5.11 MAIN SP TABLES-9
5.11.1 INPUT CHECK TABLE
Copier
Table 1: Paper Height Sensor
Table 2: Paper Size Switch
Table 3: Paper Size (By-pass Table)
APS Original Size Detection
3000/2000-Sheet (Booklet) Finisher (D636/D637)
1000-Sheet Finisher (D588)
5.11.2 OUTPUT CHECK TABLE
Copier
1000-Sheet Finisher (D588)
3000 /2000-Sheet (Booklet) Finisher (D636/D637)
5.11.3 PRINTER SERVICE TABLES
SP1-XXX (Service Mode)
5.11.4 SCANNER SERVICE TABLES
SP1-xxx (System and Others)
SP2-XXX (Scanning-image quality)
5.12 UPDATING THE FIRMWARE
5.12.1 BEFORE YOU BEGIN
5.12.2 UPDATING FIRMWARE
Preparation
Updating Procedure
Error Messages
Firmware Update Error
Recovery after Power Loss
5.12.3 HANDLING FIRMWARE UPDATE ERRORS
Error Message Table
5.13 UPLOADING/DOWNLOADING NVRAM DATA
5.13.1 UPLOADING NVRAM DATA (SP5-824)
5.13.2 DOWNLOADING NVRAM DATA (SP5-825)
5.14 SELF-DIAGNOSTIC MODE
5.14.1 SELF-DIAGNOSTIC MODE AT POWER ON
5.14.2 SELF-DIAGNOSTIC TEST FLOW
5.14.3 DETAILED SELF-DIAGNOSTIC MODE
5.14.4 EXECUTING DETAILED SELF-DIAGNOSIS
5.15 USING THE DEBUG LOG
5.15.1 OVERVIEW
5.15.2 SWITCHING ON AND SETTING UP SAVE DEBUG LOG
4-Digit Entries for Keys 1 to 10
Key to Acronyms
Retrieving the Debug Log from the HDD
Recording Errors Manually

6. TROUBLESHOOTING
6.1 SERVICE CALL CONDITIONS
6.1.1 SUMMARY
6.1.2 SC CODE DESCRIPTIONS
SC Tables: SC1xx
SC Tables: SC2xx
SC Tables: SC3xx
SC Tables: SC4xx
SC Tables: SC5xx
SC Tables: SC6xx
SC Tables: SC7xx
SC Tables: SC8xx
SC Tables: SC9xx
6.2 ELECTRICAL COMPONENT DEFECTS
6.2.1 SENSORS
6.2.2 SWITCHES
6.3 BLOWN FUSE CONDITIONS
6.4 FUSES

Number of pages: 1401.


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