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Lexmark C950, (5058-030) Service Manual & Parts List

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Lexmark C950, (5058-030)  Service Manual & Parts List
43.1981 MB PDF File

Service Manual & Parts List Lexmark C950 (5058-030);
This service manual, is the full Lexmark C950 (5058-030) Service Repair Manual.
This manual, Lexmark C950 (5058-030), is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Lexmark C950 (5058-030) copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Lexmark C950 (5058-030) photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Notices and safety information
Printhead LED notice
Lithium warning
Safety information

Preface
Change history
Navigation buttons
Conventions

GENERAL INFORMATION
Model
Options and features
Printer specifications
Electronics
SFP
Connectivity (network support)
Operating modes
Data streams
Dimensions
Clearances
Environment specifications
Media handling
Input and output sources
Media input size specifications
Media input type specifications
Printer
Finisher
Supported finishing features
Media guidelines
Unacceptable paper
Selecting paper
Selecting preprinted forms and letterhead
Using recycled paper and other office papers
Storing paper
Tools required for service
Acronyms

DIAGNOSTIC INFORMATION
Start
POR (Power-On Reset) sequence
Error codes and messages
User status and attendance messages
Paper jam error codes
1xx service error codes
2xx service error codes
3xx service errors
4xx service error codes
8xx service error codes
9xx service error codes
Service checks
111.01 LED printhead (K) failure
111.02-111.04 LED printhead (K) signal failure
112.01 LED printhead (C) failure
112.02-112.04 LED printhead (C) signal failure
113.01 LED printhead (M) failure
113.02-113.04 LED printhead signal failure (M)
114.01 LED printhead failure (Y)
114.02-114.04 LED printhead (Y) signal failure
115.01 Multiple LED printhead power supply failure
115.02 Single LED printhead power failure
115.03 Multiple LED printhead download failure
115.04 Single LED printhead download failure
115.05 Multiple LED printhead mismatch failure
115.06 Single LED printhead mismatch failure
115.07 Multiple LED printhead read failure
115.08 Single LED printhead read failure
115.09 Multiple LED printhead write failure
115.10 Single LED printhead write failure
115.11 Multiple LED printhead communication failure
115.12 Single LED printhead communication failure
115.13 Multiple LED printhead clock failure
115.14 Single LED printhead clock failure
115.15 Tray module logic failure
120.01 Fuser motor failure
120.02 Fuser pressure roll retract motor failure
121.01 Encoder pulse failure
121.02 Encoder pulse failure
121.03 Heat belt (center) disconnection error
121.04 Heat belt (center) overheat error
121.05 Heat belt (rear) disconnection error
121.06 Heat belt (rear) overheat error
121.07 Heat belt (center) temperature increase failure
121.08 Heat belt (rear) temperature increase failure
121.09 Fuser temperature lag error
121.10 Heat belt rotation failure
121.11 Fuser temperature recovery failure
121.12 Fuser failure
121.13 Fuser thermostat failure
126.01 Fuser driver interface failure
126.02 Fuser driver to upper engine PCBA interface failure
126.03 Fuser driver communication failure
126.04 Fuser driver freeze failure
126.05 Fuser driver high voltage error
126.06 Fuser driver low voltage error
126.07 Fuser driver surge failure
126.08 IGBT high temperature error
126.09 IGBT temperature sensor failure
126.12 Input low current error
132.01 ATC sensor (K) failure
132.02 ATC sensor (Y) failure
132.03 ATC sensor (M) failure
132.04 ATC sensor (C) failure
137.01 Upper printer engine PCBA communication error
140.01 Registration drive motor failure
141.01 Drum drive motor (K) failure
141.02 Drum drive motor (Y/M/C) failure
https://www.tradebit.com Tray 1 lift motor failure
151.01 Transfer belt motor failure
151.02 First transfer contact/retract failure
151.03 Second transfer contact/retract failure
154.01 Developer (Y/M/C) motor failure
155.01 Toner dispense motor (K) failure
156.01 Toner dispense motor (C) failure
157.01 Toner dispense motor (M) failure
158.01 Toner dispense motor (Y) failure
171.01 Controller cooling fan failure
171.02 Fuser cooling fan failure
172.01 Front upper cooling fan failure
173.01 LVPS sub cooling fan failure
174.01 Charge roll HVPS cooling fan failure
175.01 Front right cooling fan failure
175.03 PC/developer drive motor cooling fan failure
175.04 Front left cooling fan failure
175.05 Suction fan failure
175.06 Center exhaust fan failure
175.07 Fuser driver PCBA cooling fan failure
175.08 Upper exhaust cooling fan failure
191.01 Lower engine PCBA detect failure
191.02�191.05 Upper engine PCBA fuse blown
191.06 Lower engine PCBA fuse 2 blown
191.07 Lower engine PCBA fuse 3 blown
191.08 Lower engine PCBA fuse 4 blown
191.09 Upper engine PCBA fuse 5 blown
191.10 Lower engine PCBA fuse 6 blown
191.11 Lower engine PCBA fuse 7 blown
191.12 Lower engine PCBA fuse 8 blown
191.13 Lower engine PCBA fuse 9 blown
191.14 Lower engine PCBA fuse 10 blown
191.15 Lower engine PCBA fuse 11 blown
191.16 Lower engine PCBA fuse 12 blown
191.17 Lower engine PCBA fuse 13 blown
191.18 Upper engine PCBA data failure
191.19 Upper engine PCBA access failure
191.20 Upper engine PCBA buffer failure
191.23 Lower engine PCBA fuse 14 blown
191.24 Lower engine PCBA fuse 15 blown
191.25 Lower engine PCBA fuse 16 blown
200.01 Sensor (registration) static jam
200.03 Sensor (registration) late jam (feeding from the tray)
200.03 Sensor (registration) late jam (feeding from the MPF)
200.05/200.55 Sensor (registration) lag jam
200.53 Sensor (registration) late jam (80K interval exceeded for feed rollers)
200.55 Sensor (registration) lag jam
201.01 Sensor (media on belt) static jam
201.03 Sensor (media on belt) late jam
202.01 Sensor (fuser exit) static jam
202.03 Exit Sensor 1 Late Jam
202.04/202.05 Sensor (fuser exit) lag jam
202.05 Sensor (fuser exit) lag jam
203.01 Sensor (upper redrive) static jam
203.03 Sensor (upper redrive) late jam
203.05 Sensor (upper redrive) lag jam
230.01 Sensor (duplex wait) static jam
231.03 Sensor (duplex wait) late jam
242.01 Sensor (tray 2 feed out) static jam
242.03/242.06 Sensor (tray 2 feed out) late jam
242.06 Sensor (tray 2 feed out) late jam
242.56 Sensor (tray 2 feed out) late jam (80K interval exceeded for feed rolls)
243.01 Sensor (tray 3 feed out) static jam
243.03/243.06 Sensor (tray 3 feed out) late jam
243.06 Sensor (tray 3 feed out) late jam
243.56 Sensor (tray 3 feed out) late jam (80K interval exceeded for feed rolls)
244.01 Sensor (tray 4 feed out) static jam
244.06 Sensor (tray 4 feed out) late jam
244.56 Sensor (tray 4 feed out) late jam (80K interval exceeded for feed rolls)
245.01 Sensor (tray 5 feed out) static jam
245.03 Sensor (tray 5 feed out) late jam
245.06 Sensor (tray 5 feed out) lag jam
245.56 Sensor (tray 5 feed out) late jam (80K interval exceeded for feed rolls)
245.56 Sensor (HCF feed out) late jam
250.05 Sensor (MPF feed out) lag jam
250.06 Sensor (MPF feed out) late jam
250.56 Sensor (MPF feed out) late jam (80K interval exceeded for feed rolls)
381.01 Sensor (front tamper HP) late jam
https://www.tradebit.com Tray 2 lift motor failure
https://www.tradebit.com Tray 3 lift motor failure
https://www.tradebit.com Tray 4 lift motor failure
https://www.tradebit.com Tray 5 lift motor failure
381.02 Sensor (front tamper HP) lag jam
381.03 Sensor (rear tamper HP) late jam
381.04 Sensor (rear tamper HP) lag jam
381.05 Sensor (stapler carriage HP) late jam
381.07 Stapler unit failure
381.08 Sensor (media eject clamp HP late jam
381.09 Sensor (media eject clamp HP) lag jam
381.10 Sensor (media eject shaft HP) late jam
381.11 Sensor (media eject shaft HP) lag jam
381.12 Stacker bin failure
381.13 Sensor (stacker bin upper limit) error
381.14 Sensor (stacker bin no media) error
381.15 Sensor (punch side reg 1/2) lag jam
381.16 Sensor (punch cam HP) late jam
381.17 Sensor (punch cam HP) lag jam
381.18 Sensor (punch carriage shift HP) late jam
381.19 Sensor (punch carriage shift HP) lag jam
381.30 Sensor (booklet front tamper HP) late jam
381.31 Sensor (booklet front tamper HP) lag jam
381.32 Sensor (booklet end guide HP) lag jam
381.33 Sensor (booklet rear tamper HP) late jam
381.34 Sensor (booklet rear tamper HP) lag jam
381.35 Sensor (booklet knife folding) failure
381.36 Booklet unit fail
381.37 Sensor (booklet knife HP) late jam
381.38 Sensor (booklet knife HP) lag jam
381.39 Booklet Staple Fail
381.40 Sensor (booklet compiler media present) error
381.41 Communication error with booklet controller card assembly
401.01 Sensor (finisher media entrance) static jam
401.03 Sensor (bridge media entrance) late jam
401.05 Sensor (bridge media entrance) lag jam
402.01 Sensor (bridge media exit) static jam
402.03 Sensor (bridge media exit) late jam
481.01 Sensor (finisher media entrance) static jam
481.03 Sensor (finisher media entrance) late jam
482.01 Sensor (diverter gate) static jam A (to stacker bin)
482.01 Sensor (diverter gate) static jam B (to top bin)
482.03 Sensor (diverter gate) late jam
483.01 Sensor (buffer path) static jam
483.03 Sensor (buffer path) late jam
484.01 Sensor (compiler media present) static jam
485.01 Sensor (upper media exit) static jam
485.03 Sensor (upper media exit) late jam
485.05 Sensor (upper media exit) lag jam
486.01 Sensor (lower media exit) static jam
486.03 Sensor (lower media exit) late jam
486.05 Sensor (lower media exit) lag jam
487.05 Sensor (compiler media present) late jam
491.01 Sensor (booklet media entrance) static jam
491.03 Sensor (booklet media entrance) late jam
491.05 Sensor (booklet media entrance) lag jam
492.01 Sensor (booklet compiler media present) static jam
493.01 Sensor (booklet media exit) static jam
493.03 Sensor (booklet media exit) static jam
493.05 Sensor (booklet media exit) lag jam
849.00 Hard drive failure
Steps before starting the 9yy service checks
A. Collecting the history information from the SE menu
B. Collecting the firmware logs (Fwdebug and https://www.tradebit.com) from the SE menu
C. Collecting the settings from the menu settings page
D. Collecting information from the user
https://www.tradebit.com System software error
https://www.tradebit.com System software error
910.02�910.07 Data communication error
939.00 RIP card assembly communication failure
940.02 Clock signal communication error
940.03 Controller communication failure
940.04 IM logic failure
https://www.tradebit.com RIP card assembly NVRAM failure
https://www.tradebit.com Operator panel assembly NVRAM failure
https://www.tradebit.com RIP card assembly NAND CRC failure
956.00 RIP card assembly processor failure
956.01 RIP card assembly processor over temperature failure
956.02 RIP card assembly cooling fan failure
956.03 RIP card assembly FPGA failure
980.04 Duplex controller card assembly communication failure
980.05 Engine flicker communication failure
957.01 BITZ1 initialize failure
957.02 BITZ2 initialize failure
995.00 Finisher NVM R/W failure
996.00 Finisher type failure
997.00 Duplex controller card assembly type failure
999.00 Finisher engine/RIP functional failure
Image quality troubleshooting
Printer-related troubleshooting
Image quality symptoms
Image Quality
Faint print (Low contrast)
Blank print (no print)
Solid black
Vertical lines and bands (process direction)
Horizontal white stripes or bands (side-to-side direction)
Vertical stripes (process direction)
Horizontal stripes (side to side direction)
Partial lack
Spots
After image (ghosting)
Background fog
Paper skew
Media damage
No fuse
Color misregistration
Deletions
High frequency bands
Diagonal banding

DIAGNOSTIC AIDS
User operator panel, menus and messages
Understanding the operator panel
Understanding the home screen
Menu map
Accessing service menus
Configuration Menu
Entering Configuration Menu
Available settings
Action for prompts
Automatic Alignment Adjust Calibration
Automatically Display Error Screens
Black Only Mode
Booklet Adjustments
Clear Custom Status
Color Trapping
Disk Encryption
Energy Conserve
Envelope Prompts
Erase all Information on Disk
Exit Tray 2
Factory Defaults
Font Sharpening
Jobs on Disk
Key Repeat Initial Delay
Key Repeat Rate
Panel Menus
Paper Prompts
PPDS Emulation
Print Quality Pages
Reports
Menu Settings Page
Event Log
Require Standby
Reset Maintenance Counter Value
Short-edge Printing
Size Sensing
A5/Statement
B5/Executive
Tray Insert Message Delay
UI Automation
USB Speed
Wipe All Settings
Diagnostics Menu
Entering Diagnostics Menus
Available tests
DEVICE TESTS
Flash Test
Quick Disk Test
Disk Test/Clean
DUPLEX TESTS
Quick Test (Duplex)
EVENT LOG (Diagnostics Menu)
Clear the Event Log
Display the Event Log
Print the Event Log
FINISHER TESTS
Feed Test (Finisher)
Hole Punch Test
Staple Test
HARDWARE TESTS
Button Test
DRAM Test
Panel Test
Serial Wrap 1 Test
INPUT TRAY TESTS
Feed Tests (Input Tray)
MOTOR TESTS
PRINTER MOTOR TESTS
FINISHER MOTOR TESTS
OUTPUT BIN TESTS
Feed Tests (Output Bin)
Feed To All Bins
PRINT TESTS
[Input Source] Print Test
Print Quality Pages (Diagnostics Menu)
PRINTER SETUP
Configuration ID
Mono and Color Page Count
Parallel Strobe Adjustment (all parallel ports)
Permanent Page Count
Reset Color Calibration
Serial Number
U.S. / Non-U.S. Defaults
REPORTS
SENSOR TESTS
PRINTER SENSOR TESTS
FINISHER SENSOR TESTS
Service Engineer (SE) Menu
Print SE Menus
General
Code Revision Info
History
MAC
NVRAM
NPAP
TCP/IP
Paper jams
Avoiding jams
Paper tray recommendations
Paper recommendations
Understanding jam numbers and locations
201-202 paper jams
203 paper jam
230 paper jam
231 paper jam
24x paper jam
Paper jam in Tray 5 (high-capacity feeder)
250 paper jam
281 paper jam
https://www.tradebit.com paper jams
455 staple jam
Security Reset Jumper
Printer theory of operations
Print engine theory
Printing process flow
Step1: Charge
Step 2: Exposure
Step 3: Development
Step 4: 1st Transfer
Step 5: Cleaning (Drum/Charge roll)
Step 6: 2nd Transfer
Step 7: Electric Discharge
Step 8: Cleaning (Transfer belt/2nd transfer roll)
Step 9: Fusing
Paper path theory
SFP paper path
Paper feed process
Registration
Transfer
Fusing/exit
Duplexing
Color theory
Finisher theory of operations
Media transport
Bridge unit assembly paper path
Finisher media path
Finisher roll assemblies
Finisher media path sensors
Finisher motors
Bridge unit assembly
From bridge unit assembly to punch
From punch to compiler unit assembly
From compiler unit assembly to stacker media bin
From punch to upper media bin
Functions of sensors along the media path
Bridge unit assembly
Finisher
Punch unit
Adjusting punching positions
Punching
Detecting punch waste full
Detecting punch waste box
Functions of punch sensors/motors
Compiler unit assembly
Outline of operation
Capacity of compiler unit assembly
Compiler unit assembly operation with multiple media sizes
Tamping
Front tamping
Rear tamping
Center tamping
Determining tamper home position
Tamping
Offsetting
Functions of compiler unit assembly sensors/motors
Stapler
Stapling operation
Staple positions
Media sizes that allow stapling
Stapling one sheet
Stapling multiple size media
Media limits for stapling
Stapler operation
Stapler unit assembly
Functions of stapler sensors/motors
Booklet Operation
Functions of booklet sensors and motors
Booklet media bin
Operation
Functions of upper media bin sensors
Stacker media bin
Operation
Full stack detection
Functions of stacker media bin sensors/motors
Booklet tray
Power supply and interlock
TTM theory of operations
Media transport
Media transport path
Functions of main components
Media tray assembly
Rear media guide
Bottom plate
Tray 2 media tray assembly
Tray 3 or 4 media tray assembly
TTM media feed units
Media feed unit assembly
Media feed lift motor
Switch (media size)
This switch (media size) sets the size of media supplied from each media tray assembly. A signal indicating
the media size is transmitted as a voltage to the printer engine card assembly
Switch (TTM media size)
Sensor (media out)
Sensor (media level)
Main components
Switch (tray module left door interlock)
Sensor (tray 2 feed-out)
Sensor (tray 3 feed-out)
Sensor (tray 4 feed-out)
Tray module media transport roll assembly
Tray module drive motor
TTM tray 4 media transport motor
TTM controller card assembly
Switch (TTM media size)
3TM theory of operations
Media transport
Media transport path
Media transport path
Functions of main components
Media tray assembly
Media feed unit assembly
Rear media guide
Bottom plate
Tray 2, 3, 4 media tray assembly
3TM media feed units
Media feed unit assembly
Media feed lift motor
Switch (media size)
Sensor (media out)
Sensor (media level)
Main components
Switch (tray module left door interlock)
Sensor (tray 2 feed-out)
Sensor (tray 3 feed-out)
Sensor (tray 4 feed-out)
Tray module media transport roll assembly
Tray module drive motor
3TM controller card assembly
Switch (media size)
1TM theory of operations
Media transport
Media transport path
Media transport path
Functions of main components
Media tray assembly
Rear media guide
Bottom plate
Tray 2 media tray assembly
1TM media feed units
Media feed unit assembly
Media feed lift motor
Switch (media size)
Sensor (media out)
Sensor (media level)
Main components
Switch (tray module left door interlock)
Sensor (tray 2 feed-out)
Tray module media transport roll assembly
Tray module drive motor
1TM controller card assembly
Switch (media size)
High capacity feeder theory of operations
Media feeding
Outline
HCF media feed unit assembly
HCF media transport roll assembly
HCF media feed unit assembly operation
HCF media transport roll assembly operation
HCF media feed unit assembly sensor/motor functions
Status monitoring
Static media jam detection
Interlock detection
Tray insertion detection
Functions of sensors used for status monitoring
Media size detection
Sensor for media size detection
Size sensors
Tray lifting
Media out detection
Sensor (media out)
Remaining media volume detection
Sensor (media level)

REPAIR INFORMATION
Handling ESD-sensitive parts
Turning the printer off
Removal procedures
Cover removal procedures
Inner cover removal
Internal rear cover removal
Left rear lower cover removal
Left upper cover removal
MPF top cover removal
Operator panel front cover (SFP)
Operator panel top cover (SFP) removal
Printer front door removal
Printer right cover removal
Printer top cover removal
Rear lower cover removal
Rear upper cover removal
Top rear cover (SFP) removal
Print engine removal procedures
1st transfer conductor housing removal
1st transfer retract clutch assembly removal
2nd transfer roller removal
ATC sensor PCB bracket removal
ATC sensor PCB removal
Bridge PCBA removal
C toner auger removal
Center exhaust fan removal
Charge roll HVPS cooling fan removal
Charge roll HVPS PCBA removal
CMYK toner dispense auger assembly removal
Controller cooling fan removal
Developer carrier removal and replacement
Developer housing (C) removal
Developer housing (K) removal
Developer housing (M) removal
Developer housing (Y) removal
Developer housing rear plunger removal
Developer HVPS PCBA removal
Feeder slide guide removal
Front left cooling fan removal
Front right cooling fan removal
Front upper cooling fan removal
Fuser assembly removal
Fuser cooling fan removal
Fuser driver PCBA cooling fan removal
Fuser driver PCBA removal
Fuser pressure roll retract motor removal
Fuser/lower redrive/1st BTR retract motor removal
Inner plate removal
K toner auger removal
LED printhead removal
Lower engine PCBA removal
Lower redrive shift motor assembly removal
LVPS front fan guide removal
LVPS PCBA removal
LVPS sub cooling fan removal
M toner auger removal
Main power GFI interface removal
Main power switch removal
Media feed lift motor removal
Media out actuator removal
Media size switch PCB removal
Media transport/MPF drive motor removal
MPF roller removal
MPF tray feeder removal
Operator panel assembly (SFP) removal
Operator panel PCBA (SFP) removal
Operator panel speaker (SFP) removal
PC smart chip socket (C, M, Y, K) removal
PC/developer drive motor cooling fan removal
PC/developer drive motor removal
Pick roller removal
Printer left duplex door assembly removal
Printer media turn guide removal
Printer tray 1 feeder removal
Printhead retract door removal
Registration drive motor removal
Registration/transport roller assembly removal
RIP PCBA removal
eSF solutions backup
Sensor (image calibration) removal
Sensor (media level) removal
Sensor (media on belt) removal
Sensor (media out) removal
Sensor (printer left duplex door interlock) removal
Sensor (printer left front door interlock) removal
Sensor (printer right front door interlock) removal
Sensor (tray 1 pre-feed) removal
Sub LVPS PCBA removal
Suction fan removal
Suction filter removal
Toner dispense motor removal
Toner smart chip PCB removal
Touch screen (SFP) removal
Transfer belt assembly removal
Transfer belt cleaner removal
Transfer belt lever removal
Transfer roll HVPS PCBA removal
Upper exhaust cooling fan removal
Upper printer engine PCBA removal
Upper engine PCBA reinstallation
Upper redrive assembly removal
Waste toner agitator motor removal
Waste toner auger chute removal
Waste toner sensor guide removal
Waste toner shaft gate removal
Y toner auger removal
Tray module removal procedures
3TM left door removal
Sensor (media level) removal
Sensor (media out) removal
Sensor (media present) removal
Sensor (tray module feedout) removal
Sensor (tray module left door interlock) removal
Sensor (TTM media size) removal
Sensor (TTM tray 3 feedout) removal
Sensor (TTM tray 4 feedout) removal
Tray module bottom cover removal
Tray module controller PCBA removal
Tray module left cover removal
Tray module lower transport motor removal
Tray module media feeder removal
Tray module rear cover removal
Tray module right cover removal
Tray module top cover removal
Tray module transport rollers removal
Tray module tray 2 media turn guide removal
Tray module upper transport motor removal
TTM left door removal
TTM lower transport motor removal
TTM tray 3 feeder removal
TTM tray 3 media tray removal
TTM tray 3 media turn guide removal
TTM tray 4 media feeder removal
TTM tray 4 media transport removal
TTM tray 4 media tray removal
TTM tray 4 media turn guide removal
TTM upper transport motor removal
Bridge unit removal procedures
Bridge drive motor removal
Bridge unit assembly removal
Bridge unit rear cover removal
Bridge unit top door removal
Bridge unit top door spring removal
Sensor (bridge media entrance) removal
Sensor (bridge media exit) removal
Sensor (bridge top door interlock) removal
Finisher removal procedures
Booklet bin assembly removal
Booklet bin hookup cable assembly removal
Booklet controller card assembly removal
Booklet diverter gate removal
Booklet end guide drive motor removal
Booklet fold solenoid frame removal
Booklet fold solenoid removal
Booklet folding/exit drive motor assembly removal
Booklet front tamper guide removal
Booklet front tamper motor removal
Booklet knife sector drive gear 42T removal
Booklet media entrance drive motor removal
Booklet media pinch roll assembly removal
Booklet paddle drive motor assembly removal
Booklet rear tamper guide removal
Booklet rear tamper motor removal
Booklet stapler unit assembly removal
Booklet unit assembly left cover removal
Booklet unit chassis removal
Booklet unit gear train frame removal
Buffer diverter gate removal
Buffer diverter gate solenoid removal
Buffer pinch guide assembly removal
Clamp drive motor removal
Clamp paddle removal
Eject roll shaft removal
Finisher bottom cover removal
Finisher buffer roll assembly removal
Finisher diverter gate removal
Finisher diverter gate solenoid removal
Finisher front door assembly removal
Finisher left carriage belt assembly removal
Finisher LVPS PCBA removal
Finisher media entrance roll assembly removal
Finisher PCBA removal
Finisher removal
Finisher right carriage belt removal
Left lower cover removal
Left upper cover removal
Lower media exit roll assembly removal
Lower pinch guide assembly removal
Media compiler unit assembly removal
Media eject clamp clutch removal
Media eject motor assembly removal
Media eject unit assembly removal
Media entrance pinch guide assembly removal
Paddle shaft removal
Punch carriage assembly removal
Punch carriage shift motor assembly removal
Punch unit motor assembly removal
Rear lower cover removal
Rear upper cover removal
Right eject cover removal
Sensor (booklet compiler media entrance) removal
Sensor (booklet end guide HP) removal
Sensor (booklet front tamper HP) removal
Sensor (booklet knife folding) removal
Sensor (booklet knife HP) removal
Sensor (booklet media entrance) removal
Sensor (booklet rear tamper HP) removal
Sensor (booklet unit interlock) removal
Sensor (booklet unit media exit) removal
Sensor (buffer path) removal
Sensor (compiler media present) removal
Sensor (diverter gate) removal
Sensor (finisher media entrance) removal
Sensor (front tamper HP) and sensor (rear tamper HP) removals
Sensor (lower media exit) removal
Sensor (media eject clamp HP) removal
Sensor (media eject shaft HP) removal
Sensor (punch carriage shift HP) removal
Sensor (punch hole select), sensor (punch cam front), and sensor (punch unit HP) removal 4-329
Sensor (punch unit motor encoder) removal
Sensor (punch unit side registration pair) with bracket removal
Sensor (punch waste box set) removal
Sensor (stacker bin level encoder) removal
Sensor (stacker bin level F) removal
Sensor (stacker bin level R) removal
Sensor (stacker bin upper limit) or sensor (stacker bin no media) removal
Sensor (stapler carriage HP) removal
Sensor (upper media bin full) removal
Sensor (upper media exit) removal
Stacker bin lift motor assembly removal
Stacker media bin assembly removal
Stapler unit assembly removal
Stapler unit frame removal
Stepper motor (buffer/transport) and belt (buffer/transport) removal
Stepper motor (entrance/paddle) and belt (entrance/paddle) removal
Stepper motor (exit) assembly and belt (exit) removal
Sub paddle removal
Switch (eject cover interlock) removal
Switch (finisher front door interlock) removal
Top cover removal
Upper media bin assembly removal
Upper media bin front cover removal
Upper media exit pinch roll assembly removal
Upper media exit roll assembly removal
Upper pinch guide assembly removal
Upper transport roll removal
High capacity feeder (HCF) removals
HCF caster removal
HCF controller card PCBA removal
HCF feed lift gear bracket removal
HCF feed lift motor removal
HCF feed roll assembly removal
HCF feed unit removal
HCF left cover removal
HCF lift cables removal
HCF media long edge guide assembly removal
HCF media out actuator removal
HCF media tray assembly removal
HCF media tray front cover removal
HCF media tray lift coupling assembly removal
HCF pick roll assembly removal
HCF pick roll shaft assembly removal
HCF rear cover removal
HCF sensor (HCF media size) removal
HCF sensor (HCF media tray set) removal
HCF sensor (tray 5 feedout) removal
HCF separation drive gear kit removal
HCF separation roll assembly removal
HCF separation roll shaft assembly removal
HCF top cover removal
HCF top door assembly removal
HCF transport motor removal
HCF transport roller kit removal
HCF tray lift gear bracket removal
Sensor (HCF docking interlock) removal
Sensor (HCF top door interlock) removal
Sensor (tray 5 media level) removal
Sensor (tray 5 media out) removal
Sensor (tray 5 pre feed) removal
Setup and adjustments
Sensor (ATC) setup
ATC value conversion chart
Booklet maker setup & adjustment
Folding precision skew adjustment
2 sheet fold & staple position fine adjustment
15 sheet staple position fine adjustment
Booklet fold position fine adjustment (3-15 sheets)
Booklet staple position fine adjustment (3-14 sheets)

CONNECTOR LOCATIONS
Locations
Configurations
Base machine
Base machine with add-ons
Full configuration
Print engine
Main Power/Front Cover Interlock Switch
Toner smart chip, cooling fan
Image calibration
Fuser
Exit
Duplex cover
Registration
MPF
Upper/lower engine PCBA
Controller
Electrical, rear
Developer drive motor
Toner dispense motor (Y,M,C,K), GFI interface
LED printhead
LVPS, HVPS, and waste toner agitator motor
3TM-tray2/3/4 media feeder, feed-out sensor, media size sensor
Fuser drive, sub LVPS
TTM-rear
TTM-left
TTM-tray 2/3/4 feeder
TTM-tray 2/3/4 media size sensor
Finisher-sensors
Finisher-compiler
Finisher-stapler
Finisher-media compiler guide
Finisher-punch unit
Finisher-rear
Finisher-LVPS, stacker
Finisher-controller PCBA
Finisher-booklet maker 1
Finisher-booklet maker 2
Finisher-controller card
Finisher-booklet output tray
Finisher-bridge
High capacity feeder 1
High capacity feeder 2

PREVENTIVE MAINTENANCE
Inspection guide
Lubrication specifications
Scheduled maintenance
Cleaning the printer
Cleaning the exterior of the printer
Cleaning the printhead lenses

PARTS CATALOG
How to use this parts catalog
Assembly 1: Operator panel covers (SFP)
Assembly 2: Operator panel (SFP)
Assembly 3: Printhead 1
Assembly 4: Printhead 2
Assembly 5: Drive 1
Assembly 6: Drive 2
Assembly 7: Drive 3
Assembly 8: Cooling fans 1
Assembly 9: Cooling fans 2
Assembly 10: Cooling fans 3
Assembly 11: Developer 1
Assembly 12: Developer 2
Assembly 13: HVPS
Assembly 14: Transfer belt 1
Assembly 15: Transfer belt 2
Assembly 16: Fuser
Assembly 17: Photoconductor
Assembly 18: Waste toner transfer
Assembly 19: Media feed 1
Assembly 20: Media feed 2
Assembly 21: Media feed 3
Assembly 22: Media feed 4
Assembly 23: Tray module media feed 1
Assembly 24: Tray module media transport 1
Assembly 25: Tray module media transport 2
Assembly 26: Tray module covers 1
Assembly 27: Tray module covers 2
Assembly 28: TTM trays
Assembly 29: TTM Media feed 1
Assembly 30: TTM Media feed 2
Assembly 31: TTM left door
Assembly 32: TTM tray support
Assembly 33: TTM drive 1
Assembly 34: TTM drive 2
Assembly 35: TTM cables
Assembly 36: TTM covers
Assembly 37: 1TM front cover
Assembly 38: 1TM cables
Assembly 39: 1TM left door
Assembly 40: 1TM covers
Assembly 41: MPF
Assembly 42: Printer left duplex door
Assembly 43: 2nd transfer roller
Assembly 44: Registration drive
Assembly 45: Redrive 1
Assembly 46: Redrive 2
Assembly 47: Electrical 1
Assembly 48: Electrical 2
Assembly 49: Electrical 3
Assembly 50: Electrical 4
Assembly 51: Base wiring cables
Assembly 52: Printer front door
Assembly 53: Printer covers (SFP) 1
Assembly 54: Printer covers (SFP) 2
Assembly 55: Finisher-bridge unit
Assembly 56: Finisher-bridge top door assembly
Assembly 57: Finisher-media drive 1
Assembly 58: Finisher-media drive 2
Assembly 59: Finisher-media drive 3
Assembly 60: Finisher-covers and front door
Assembly 61: Finisher-covers
Assembly 62: Finisher-stacker bin lift
Assembly 63: Finisher-punch
Assembly 64: Finisher-stapler
Assembly 65: Finisher-media eject
Assembly 66: Finisher-eject and compiler unit
Assembly 67: Finisher-lower exit drive
Assembly 68: Finisher-upper drive
Assembly 69: Finisher-buffer and entrance drive
Assembly 70: Finisher-buffer, transport, and upper drive
Assembly 71: Finisher-electronics
Assembly 72: Finisher-cables
Assembly 73: Booklet maker 1
Assembly 74: Booklet maker 2
Assembly 75: Booklet maker 3
Assembly 76: Booklet maker 4
Assembly 77: Booklet maker 5
Assembly 78: Booklet maker 6
Assembly 79: Booklet maker 7
Assembly 80: Booklet maker 8
Assembly 81: Booklet maker 9
Assembly 82: High capacity feed (HCF)-covers and media tray
Assembly 83: High capacity feed (HCF)-covers and media tray
Assembly 84: High capacity feed (HCF)-media tray
Assembly 85: High capacity feed (HCF)-media tray lift
Assembly 86: High capacity feed (HCF)-media feed unit 1
Assembly 87: High capacity feed (HCF)-media feed unit 2
Assembly 88: High capacity feed (HCF)-top door and transport
Assembly 89: High capacity feed (HCF)-drive and electrical
Assembly 90: Miscellaneous
Index
Part number index

Numbers of pages: 1022.


(ID 278704598)

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