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Lexmark X940e, X945e MFP, 7510 Service Manual & Parts List

Service Manual & Parts List Lexmark X940e, X945e MFP, 7510;
This service manual, is the full Lexmark X940e, X945e MFP, 7510 Service Repair Manual.
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Lexmark X940e, X945e MFP, 7510 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Lexmark X940e, X945e MFP, 7510 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Table of contents
Notices and safety information
Laser notice
Safety information
Preface
Conventions

GENERAL INFORMATION
Printer technology
Processor
Memory
Acoustics
Environment
Connectivity
Size and weight - without finisher
Specifications
Printer overview
Basic model
Configured model
Printer theory
Media transport
Media transport path
MFP paper path rolls
MFP sensors
Functions of main components
Media tray assembly
Rear media guide
End guide
Bottom plate
Media tray assembly
Detection of media size
Media feed unit assembly
Media feed/lift motor
Switch (media size)
Sensor (media out)
Sensor (media level)
Sensor (feed-out)
Multi-purpose feeder (MPF)
MPF feed roll
MPF pick solenoid
Sensor (MPF media out)
Sensor (MPF media width)
Media size
Registration
Sensor (registration)
Sensor (transparency detect)
Registration clutch
Media transport roll assembly
Registration roll assembly
Transfer
Transfer belt drive motor assembly
Transfer belt cleaning assembly
Transfer belt unit assembly
Transfer belt steering motor
2nd transfer roll assembly
2nd transfer roll retract motor
Sensor (2nd transfer roll HP)
Printhead assembly
Printhead shutter
Fuser
Heat roll
Pressure belt
Heater lamp
Thermostat
Front thermistor
Rear thermistor
Fuser exit sensor
Exit
Standard media exit roll assembly
Sensor (standard bin full)
Standard media exit shift motor
Duplex diverter gate
Drive
K developer/transport drive motor assembly
MPF/transport drive motor
CMYK PC cartridge drive motor assembly
CMY developer drive motor assembly
K developer clutch
CMYK toner add motor assembly
Waste toner agitator motor assembly
Electrical components and controller
Switch (main power)
Finisher AC output
Switch (printer front door interlock) and switch (printer left door interlock)
Switch (printer left lower door interlock)
Fuser cooling fan
AC drive card assembly
5V LVPS card assembly
24V LVPS card assembly
CMYK transfer roll HVPS card assembly
Developer roll HVPS card assembly
Charge roll HVPS card assembly
Upper printer engine card assembly
Lower printer engine card assembly
RIP card assembly
Control
Media size control
Printhead control
Rotation of printhead motor
Determination of printhead ready
Printhead reference value
Fuser control
Fuser control method
Main/sub heater lamps on/off control
Fuser warm-up
Xerographic process during a print cycle
Charge
Exposure
Development
Transfer
Cleaning
Discharge
Table of contents v
7510
Auto density sensing
Document scanning
Document scanning at platen
Document scanning at ADF
Setting a document
Preparation for feed
Pre-feed
Pre-registration
Scan control
Inversion
Simplex document
Duplex document
Image data flow
Drive torque transfer scheme
ADF feed motor assembly
ADF registration motor
Gear layout
Names and functions of components
Scanner unit assembly
Sensor (platen length APS 1)
Sensor (platen length APS 2)
Switch (platen interlock)
Sensor (ADF angle)
Scanner drive motor assembly
Sensor (scanner HP)
Scanner exposure lamp
Exposure lamp PS card assembly
Lens assembly
Scanner controller card assembly
Scanner cooling fan
ADF
Sensor (ADF tray length 1)
Sensor (ADF tray length 2)
Sensor (document tray width 1)
Sensor (ADF document set)
Pick roll position motor assembly
Sensor (pick roll position HP)
ADF Document Set LED
Switch (ADF left cover interlock)
ADF controller card assembly
Sensor (ADF APS 1)
Sensor (ADF APS 2)
Sensor (ADF APS 3)
Sensor (ADF sheet through)
Sensor (ADF pre-registration)
Sensor (ADF registration)
Sensor (ADF inverter)
ADF feed motor assembly
ADF registration motor
Inverter solenoid assembly
Control
Document size detection at scanner unit assembly
Document size detection timing
Identification of standard document sizes
ADF document size detection
Document scanning steps
AGC (auto gain control): white level coarse adjustment
AOC (auto offset control)
Shading compensation
White level variation compensation
Black level variation compensation
TTM theory
Media transport
Media transport path
Media transport path
Functions of main components
Media tray assembly
Rear media guide
Bottom plate
Tray 2 media tray assembly
Tray 3 or 4 media tray assembly
TTM media feed units
Media feed unit assembly
Media feed lift motor
Switch (media size)
This switch (media size) sets the size of media supplied from each media tray a Switch (TTM media size)
Sensor (media out)
Sensor (media level)
Main components
Switch (tray module left door interlock)
Sensor (tray 2 feed-out)
Sensor (tray 3 feed-out)
Sensor (tray 4 feed-out)
Tray module media transport roll assembly
Tray module drive motor
TTM tray 4 media transport motor
TTM controller card assembly
Switch (TTM media size)
3TM theory
Media transport
Media transport path
Media transport path
Functions of main components
Media tray assembly
Media feed unit assembly
Rear media guide
Bottom plate
Tray 2, 3, 4 media tray assembly
3TM media feed units
Media feed unit assembly
Media feed lift motor
Switch (media size)
Sensor (media out)
Sensor (media level)
Main components
Switch (tray module left door interlock)
Sensor (tray 2 feed-out)
Sensor (tray 3 feed-out)
Sensor (tray 4 feed-out)
Tray module media transport roll assembly
Tray module drive motor
3TM controller card assembly
Switch (media size)
1TM theory
Media transport
Media transport path
Media transport path
Functions of main components
Media tray assembly
Rear media guide
Bottom plate
Tray 2 media tray assembly
1TM media feed units
Media feed unit assembly
Media feed lift motor
Switch (media size)
Sensor (media out)
Sensor (media level)
Main components
Switch (tray module left door interlock)
Sensor (tray 2 feed-out)
Tray module media transport roll assembly
Tray module drive motor
1TM controller card assembly
Switch (media size)
Duplex
Layout of media transport path
Functions of main components
Switch (duplex left door interlock)
Sensor (duplex wait)
Duplex media transport roll assembly
Duplex controller card assembly
Duplex drive motor
Tools required for service
Acronyms

DIAGNOSTIC INFORMATION
Start
Confirm the installation status
Power-on Reset sequence
Control panel
Home screen and Home screen buttons
Using the LCD touch-screen buttons
Sample screen one
Information on touch-screen buttons
Sample screen two
Information on touch-screen buttons
Other touch-screen buttons
Features
To enter the diagnostic menu:
Error code table
Service checks
200.00 Sensor (registration) late jam
200.01 Sensor (registration) lag jam
200.02 Sensor static jam
200.03 Sensor (media on belt) late jam
201.00 Sensor (fuser exit) late jam
202.00 Sensor (fuser exit) lag jam
230.00 Sensor (duplex wait) late jam (duplex media feed)
231.00 Sensor (registration) late jam (duplex feed)
231.01 Sensor (registration) late jam (duplex media feed)
241.00 Sensor (tray 1 feed-out) late jam
242.00 Sensor (tray 2 feed-out) late jam
242.01 Sensor (tray 1 feed-out) late jam (feeding from tray 2)
243.00 Sensor (tray 3 feed-out) late jam
243.01 Sensor (tray 2 feed-out) late jam (feeding from tray 3)
244.00 Sensor (tray 4 feed-out) late jam
244.01 Sensor (tray 3 feed-out) on jam (feeding from tray 4)
250.00 Sensor (registration) late jam (feeding from the MPF)
290.00 Switch (sheet through) static jam
290.01 Sensor (sheet through) late jam
290.02 Sensor (ADF pre-registration) late jam (side 1)
290.03 Sensor (ADF pre-registration) lag jam
290.10 Sensor (ADF pre-registration) static jam
290.11 Sensor (ADF registration) late jam (side 1)
290.12 Sensor (ADF registration) late jam (side 2)
290.13 Sensor (ADF registration) lag jam
290.14 Sensor (ADF inverter) late jam (Inverting)
290.15 Sensor (ADF registration) lag jam (inverting)
290.20 Sensor (ADF width APS1), sensor (ADF width APS 2) and sensor (ADF width APS 3) static jam
290.21 Sensor (ADF width APS 1) static jam
290.22 Sensor (ADF width APS 2) static jam
290.23 Sensor (ADF width APS 3) static jam
291.00 Sensor (ADF registration) static jam
291.01 Sensor (ADF inverter) lag jam (inverting)
291.02 Sensor (ADF inverter) late jam 2
291.03 Sensor (ADF inverter) lag jam
292.01 ADF raised jam
292.02 ADF left cover jam
293.00 Document missing jam
294.00 Sensor (ADF inverter) static jam
294.01 Sensor (ADF pre-registration) late jam (side 2)
294.02 Sensor (ADF pre-registration) lag jam (inverting)
295.00 Size mismatch jam (mix-size)
295.01 Size mismatch jam (no mix-size)
295.02 Invalid combine size jam
295.03 Too short size jam
295.04 Too long size jam
295.05 Mixed size not supported
298.01 Scanner cable missing or unplugged
Black toner cartridge detection error 841.00 Image pipeline ASIC error
842.00 Scanner communication error
842.01 Scanner communication error
842.02 Scanner communication error
842.03 Scanner communication error
842.04 Scanner communication error
842.10 Scanner unit assembly - ADF communication error
842.11 Scanner communication error (by scanner)
842.12 Scanner unit assembly communication error
843.00 Sensor (scanner HP) error
843.01 Scanner carriage over run error
843.10 ADF RAM test error
843.11 ADF EEPROM error
843.12 ADF pick roll position lift up error
843.20 Scanner unit assembly connection error
843.21 Scanner unit assembly EEPROM error
843.22 Scanner unit assembly EEPROM sub system error
843.23 Scanner cooling fan error
843.24 Image processing error
843.25 Scanner controller card assembly error 1
843.26 Scanner controller card assembly error 2
844.00 Exposure lamp error
844.01 White reference/exposure lamp illumination error
845.01 CCD initialization (lamp on) error
845.02 CCD initialization (lamp off) error
846.00 Scanner communication error
846.01 Scanner communication error
846.10 Sensor (ADF width APS X) error
846.12 Scanner unit assembly software logic error
846.13 Switch (platen interlock) open
847.00 Modem error
847.01 Fax storage error
848.00 Fax/modem configuration ID mismatch
849.00 Hard drive/configuration ID mismatch
https://www.tradebit.com RIP card assembly software error
https://www.tradebit.com RIP card assembly software error
902.00 General upper engine error fuse #1
902.01 General upper engine error fuse #2
902.02 General upper engine error fuse #3
902.03 General lower engine error fuse #1
902.04 General lower engine error fuse #2
902.05 General lower engine error fuse #3
902.06 General lower engine error fuse #4
902.07 General lower engine error fuse #5
903.00 K developer/transport drive assembly motor error
903.01 K PC drive motor error
903.02 CMY PC drive motor error
903.03 Developer drive motor error
904.00 Sensor (transfer belt HP) late error
904.01 Transfer belt position failure
904.02 Sensor (transfer belt edge) failure
904.03 Sensor (2nd transfer roll retract HP) late error
904.04 Sensor (2nd transfer roll retract HP) lag error
904.05 Sensor (CMY transfer roll retract HP) late error
904.06 Sensor (CMY transfer roll retract HP) lag error
904.07 CMY transfer roll retract motor time out
905.00 NVM read/write cannot be executed error
905.01 Marking device video error
905.02 Marking device Xerographics error
905.03 Marking device other1 error
905.04 Marking device paper handling error
905.05 Marking device other2 error
907.00 Printhead polygon mirror motor error
907.01 Y laser SOS internal error
907.02 M laser SOS internal error
907.03 C laser SOS internal error
907.04 K laser SOS internal error
907.05 Printhead control error
908.00 Waste toner full error
911.00 24V LVPS cooling fan error
911.01 Transfer belt drive motor cooling fan error
911.02 Fuser cooling fan lock error
918.00 Standard media exit shift error
920.00 Fuser main lamp overheat error
920.01 Front thermistor disconnection error
920.02 Fuser sub lamp overheat error
920.03 Rear thermistor disconnection error
920.04 Main lamp warm up error
920.05 Main lamp on-time error
920.06 Sub lamp warm-up failure
920.07 Sub lamp on-time error
924.00 Yellow toner RFID communication error
924.01 Magenta toner RFID communication error
924.02 Cyan toner RFID communication error
924.03 Black toner RFID communication error
925.00 Sensor (Y ATC) error
925.01 Sensor (M ATC) error
925.02 Sensor (C ATC) error
925.03 Sensor (K ATC) error
940.00 MPF tray 5 size sensing error
941.00 Switch (media size) size sensing error (tray 1)
941.01 Sensor (media level) late error (tray 1)
942.00 Switch (media size) size sensing error (tray 2)
942.01 Sensor (media level) late error (tray 2)
943.00 Switch (media size) size sensing error (tray 3)
943.01 Sensor (media level) late error (tray 3)
944.00 Switch (media size) size sensing error (tray 4)
944.01 Sensor (media level) late error (tray 4)
950.00 through 950.29 EPROM mismatch failure
950.30 through 950.60 EPROM mismatch failure
https://www.tradebit.com RIP card assembly NVRAM failure
https://www.tradebit.com Interconnect card assembly NVRAM CRC failure
https://www.tradebit.com Operator panel assembly NVRAM failure
https://www.tradebit.com Interconnect card assembly NVRAM failure
https://www.tradebit.com RIP card assembly NAND CRC failure
956.00 RIP card assembly processor failure
956.01 RIP card assembly processor over temperature failure
956.02 RIP card assembly cooling fan failure
956.03 RIP card assembly FPGA failure
980.00 Communication error with 1TM, 3TM, or TTM assembly
980.01 HVPS controller communication error
980.02 Communication error between printer and RIP card assembly
980.03 Communication error with finisher controller card assembly
1TM, 3TM or TTM left door assembly open
Duplex left door assembly open
Media size mismatch in width
Media size mismatch in width
No media in the selected media tray
Paper is installed (short edge) in the media paper tray
PC cartridge end of life
Printer front door assembly open
Printer left door open
Transfer belt access door open
Printer left lower door assembly open
100K maintenance required
600K maintenance required
ADF maintenance required
Standard media bin full
Scanner unit assembly not detected
ADF left cover assembly is open
Toner cartridge error
Toner cartridge set error
Waste toner cartridge full
Waste toner cartridge not detected
Waste toner cartridge nearly full
PC cartridge not detected
PC cartridge invalid
CMY PC cartridges nearly exhausted
CMY PC cartridges exhausted
K PC cartridge nearly exhausted
K PC cartridge exhausted
toner cartridge nearly empty
toner cartridge empty
toner cartridge detection error
Incorrect black toner cartridge error
Incorrect toner cartridge error
Tray 1 media size mismatch error
Tray 2 media size mismatch error
Tray 3 media size mismatch error
Tray 4 media size mismatch error
Tray 1 media type mismatch error
Tray 2 media type mismatch error
Tray 3 media type mismatch error
Tray 4 media type mismatch error
Image quality trouble
Printer Related Troubleshooting
Image quality symptoms
Image Quality
Faint print (Low contrast)
Blank print (no print)
Solid black
Vertical lines and bands (process direction)
Horizontal white stripes or bands (side to side direction)
Vertical stripes (process direction)
Horizontal stripes (side to side direction)
Partial lack
Spots
After image
Background (fog)
Skew
Media damage
No fuse
Color misregistration
Deletions
High frequency bands
ADF & Scanner Related Troubleshooting
Image quality symptoms:
ADF & Scanner Image Quality
Dark image quality (using ADF or Scanner)
Vertical lines (process direction using the ADF)
Spots (using flatbed scanner)
Skew (using ADF)
Media damage (using ADF)

DIAGNOSTIC AIDS
Accessing service menus
Diagnostics Menus
Entering Diagnostics Menus
Available tests
MOTOR TESTS
PRINT TESTS
Input Source Print Test
Print Quality Test Pages
HARDWARE TESTS
Panel Test
Button Test
DRAM Test
CACHE Test
DUPLEX TESTS
Quick Test
Sensor Test (duplex)
INPUT TRAY TESTS
Feed Tests
Sensor Test (input tray)
OUTPUT BIN TESTS
Feed Tests (output bins)
Feed To All Bins
Sensor Test (output bin)
FINISHER TESTS
Staple Test
Hole Punch Test
Feed Tests (Finisher)
Sensor Test (Finisher)
BASE SENSOR TEST
DEVICE TESTS
Quick Disk Test
Disk Test/Clean
PRINTER SETUP
Defaults
Printed Color Page Count
Printed Mono Page Count
Permanent Page Count
Serial Number
Engine Setting 1 to 4
Model Name
Configuration ID
EVENT LOG
Display the Event Log
Print the Event Log
Clear the Event Log
SCANNER TESTS
ASIC Test
Feed Test
Scanner Manual Registration
Sensor Test (Scanner Tests)
Trans Belt HP Fail Clear
Dev Unit Reset
Fuser Temp Fail Clear
ATC SENSOR FAILURE CLEAR
ENGINE ADJUST
Color registration (RegCon)
Booklet Fold Adjust
Finisher Config
Testing the manual scanner registration
Analyzing the manual scanner registration copies
Manually adjusting the scanner's registration
Scanner manual registration factory defaults
Exiting Diagnostics Menu
Configuration Menu
Entering Configuration Menu
Available menus
Maintenance Counter Value
Reset Maintenance Counter
USB Scan to Local
Black Only Mode
Print Quality Pages (Configuration Menu)
SIZE SENSING
A5/Statement
B5/Executive
Panel Menus
PPDS Emulation
Factory Defaults
Energy Conserve
Min Copy Memory
Format Fax Storage
EVENT LOG (Configuration Menu)
ADF Edge Erase
FB Edge Erase
Paper Prompts
Envelope Prompts
Jobs On Disk
Disk Encryption
Wipe Disk
Font Sharpening
Require Standby
Short Edge Printing
Tray Low Message
LES Applications
Key Repeat Initial Delay
Key Repeat Rate
Exiting Configuration Menu
Repeating defects

REPAIR INFORMATION
Handling ESD-sensitive parts
Removal procedures
Before starting service work
Printer front door assembly removal
Right cover assembly removal
Top cover assembly removal
Rear cover assembly removal
Rear left middle cover removal
Rear left upper cover removal
Printer left lower door assembly removal
MPF feed unit assembly removal
Front left cover removal
Duplex media inverter assembly removal
Duplex unit assembly removal
Sensor (duplex wait) removal
Switch (duplex left door interlock) removal
Duplex media exit turn guide removal
Duplex drive motor removal
Duplex controller card assembly removal
Fuser unit assembly removal
Transfer belt unit assembly removal
Transfer belt cleaning assembly removal
Standard media exit shift assembly removal
Standard media exit bin full actuator removal
Switch (printer left door interlock) removal
Sensor (standard media bin full) removal
Media feed unit assembly 1 removal
Sensor (media out) removal
Media out actuator removal
Sensor (media level) removal
Sensor (fuser exit) removal
Printer left door assembly removal
Printer left door damper removal
Sensor (media on belt) removal
2nd transfer roll retract cam assembly removal
Sensor (2nd transfer roll retract HP) removal
2nd transfer roll retract motor assembly removal
2nd transfer roll assembly removal
Registration / transport roll assembly removal
Registration clutch removal
Sensor (registration) removal
Sensor (transparency detect) removal
Waste toner cartridge cover removal
Waste toner cartridge sensor assembly removal
Sensor (waste toner cartridge full) removal
Switch (waste toner cartridge interlock) removal
Inner cover removal
Waste toner agitator motor assembly removal
PC cartridge unit removal
Image density sensor assembly removal
CMY toner add assembly removal
K toner add assembly removal
Developer interlock plate assembly removal
Developer unit assembly removal
Developer carrier removal and replacement
Photoconductor (PC) unit assembly removal
Transfer belt lift latch assembly removal
Transfer belt steering motor removal
CMY erase lamp assembly removal
K erase lamp assembly removal
Printhead shutter motor assembly
Switch (printer front door interlock) removal
Sensor (printer left lower door interlock) removal
RIP card cooling fan cover assembly removal
Controller box assembly removal
Switch (main power) removal
Bridge card assembly removal
RIP card access cover removal
RIP card assembly removal
Fax interface card (modem) assembly removal
Hard drive removal
Interconnect card assembly removal
Upper printer engine card bracket assembly removal
Upper printer engine card assembly removal
Lower printer engine card bracket assembly removal
Lower printer engine card assembly removal
Transfer belt drive motor cooling fan removal
Transfer belt drive motor assembly removal
Switch (transfer belt access door interlock) removal
Laser diode power card assembly removal
24V LVPS card bracket assembly removal
24V LVPS card assembly removal
5V LVPS card bracket assembly removal
5V LVPS card assembly removal
24V LVPS cooling fan removal
Rear lower cooling fan assembly removal
CMY developer drive motor assembly removal
CMYK PC cartridge drive motor assembly removal
Fuser cooling fan removal
Main power switch actuator removal
CMYK toner add motor assembly removal
CMYK transfer HVPS card assembly removal
Printhead assembly removal
Transfer belt waste toner auger assembly removal
K developer / transport drive motor assembly removal
K developer clutch removal
AC drive card bracket assembly removal
Noise filter assembly removal
Rear upper cooling fan bracket assembly removal
Rear upper cooling fan removal
Developer / transfer roll HVPS card assembly removal
Charge roll HVPS card assembly removal
MPF / transport drive motor assembly removal
Feed roll removal
Pick roll removal
Separation roll removal
Sensor (RFID toner cartridge) removal
Fuser exit roll assembly removal
MPF media out actuator removal
Sensor (MPF media out) removal
MPF pick roll assembly removal
Media feed lift motor removal
Switch (media size) removal
Scanner removals
Scanner unit assembly removal
Platen cushion removal
Large platen glass removal
Scanner left cover removal
Scanner right cover removal
Scanner top rear cover removal
Operator panel assembly removal
CCD card/lens assembly removal
Scanner drive motor assembly removal
Exposure lamp removal
Exposure lamp PS card assembly removal
Scanner controller card assembly removal
Sensor (scanner HP) removal
ADF angle actuator assembly removal
Sensor (ADF angle) removal
Scanner PS card assembly removal
Scanner PS cooling fan removal
ADF removals
ADF unit assembly removal
Platen cushion removal
ADF rear cover removal
ADF front cover assembly removal
ADF left cover assembly removal
ADF left cover handle removal
Left cover pinch roll assembly removal
ADF feed drive motor assembly removal
Media scan guide removal
ADF media feed assembly removal
Document tray assembly removal
ADF controller card assembly removal
Inverter solenoid assembly removal
Document set LED removal
Sheet through actuator removal
Sensor (pick roll position HP) removal
ADF feed/pick roll assembly removal
Document set actuator removal
ADF left cover media guide removal
Pick roll position motor assembly removal
Switch (ADF left cover interlock) removal
Sensor (ADF width APS 1) removal
Sensor (ADF width APS 2) removal
Sensor (ADF width APS 3) removal
Sensor (ADF registration) removal
Sensor (ADF pre-registration) removal
Sensor (ADF inverter) removal
Actuator/media guide assembly removal
Inverter gate removal
ADF registration roll assembly removal
ADF feed-out roll assembly removal
ADF separation roll guide assembly
ADF exit roll assembly removal
ADF transport roll assembly removal
Sensor (document set) removal
Sensor (sheet through) removal
ADF registration motor removal
Sensor (document tray width 1) removal
Sensor (document tray width 2) removal
Sensor (document tray width 3) removal
Sensor (document tray length 1) removal
Sensor (document tray length 2) removal
2000-sheet dual input (TTM) removals
2000-sheet dual input (TTM)-top cover removal
2000-sheet dual input (TTM)-foot cover removal
2000-sheet dual input (TTM)-right cover removal
2000-sheet dual input (TTM)- tray module left cover removal
2000-sheet dual input (TTM)-rear cover removal
2000-sheet dual input (TTM)-caster removal
2000-sheet dual input (TTM)-tray support roll removal
2000-sheet dual input (TTM)-TTM media tray 4 assembly removal
2000-sheet dual input (TTM)-TTM media tray 3 assembly removal
2000-sheet dual input (TTM)-tray 3 front cover removal
2000-sheet dual input (TTM)-tray 3 rear cable assembly removal
2000-sheet dual input (TTM)-tray 3 front cable assembly removal
2000-sheet dual input (TTM)-TTM media tray 4 front cover removal
2000-sheet dual input (TTM)-TTM tray 4 media transport assembly removal
2000-sheet dual input (TTM)-tray 4 rear cables removal
2000-sheet dual input (TTM)-tray 4 front cables removal
2000-sheet dual input (TTM)-media feed unit assembly removal (tray 4)
2000-sheet dual input (TTM)-sensor (tray 4 feed-out) removal
2000-sheet dual input (TTM)-switch (media size) removal
2000-sheet dual input (TTM)-switch (TTM media size) removal
2000-sheet dual input (TTM)-media feed unit assembly 2 removal
2000-sheet dual input (TTM)-media feed unit assembly removal (tray 3)
2000-sheet dual input (TTM)-sensor (tray 3 feed-out) removal
2000-sheet dual input (TTM)-sensor (tray 2 feed-out) removal
2000-sheet dual input (TTM)-media feed lift motor removal
2000-sheet dual input (TTM)-one-way clutch / gear assembly removal
2000-sheet dual input (TTM)-media out actuator removal
2000-sheet dual input (TTM)-sensor (media level) removal
2000-sheet dual input (TTM)-sensor (media out) removal
2000-sheet dual input (TTM)-feed roll removal
2000-sheet dual input (TTM)-feed roll one-way clutch removal
2000-sheet dual input (TTM)-one-way 22 tooth removal
2000-sheet dual input (TTM)-separation roll one-way friction clutch removal
2000-sheet dual input (TTM)-separation roll removal
2000-sheet dual input (TTM)-pick roll removal
2000-sheet dual input (TTM)-left door assembly removal
2000-sheet dual input (TTM)-switch (TTM left door interlock) removal
2000-sheet dual input (TTM)-tray 3 lift gear assembly removal
2000-sheet dual input (TTM)-tray 4 lift gear assembly removal
2000-sheet dual input (TTM)-tray lift coupling assembly removal
2000-sheet dual input (TTM)-tray module drive motor assembly removal
2000-sheet dual input (TTM)-TTM tray 4 transport motor removal
2000-sheet dual input (TTM)-TTM controller card assembly removal
3X 500-sheet drawer (3TM) removals
3X 500-sheet drawer (3TM)-top cover removal
3X 500-sheet drawer (3TM)foot cover removal
3X 500-sheet drawer (3TM)-right cover removal
3X 500-sheet drawer (3TM)-tray module left cover removal
3X 500-sheet drawer (3TM)-rear cover removal
3X 500-sheet drawer (3TM)-caster removal
3X 500-sheet 3TM)-media feed unit assembly removal (tray 4)
3X 500-sheet drawer (3TM)-sensor (tray 4 feed-out) removal
3X 500-sheet drawer (3TM)-sensor (tray 2 feed-out) removal
3X 500-sheet drawer (3TM)-switch (media size) removal
3X 500-sheet drawer (3TM)-media feed unit assembly removal (tray 3)
3X 500-sheet drawer (3TM)-media feed unit assembly removal (tray 2)
3X 500-sheet drawer (3TM)-sensor (tray 3 feed-out) removal
3X 500-sheet drawer (3TM)-media feed lift motor removal
3X 500-sheet drawer (3TM)-one-way clutch / gear assembly removal
3X 500-sheet drawer (3TM)-media out actuator removal
3X 500-sheet drawer (3TM)-sensor (media level) removal
3X 500-sheet drawer (3TM)-sensor (media out) removal
3X 500-sheet drawer (3TM)-feed roll removal
3X 500-sheet drawer (3TM)-feed roll one-way clutch removal
3X 500-sheet drawer (3TM)-one-way 22 tooth removal
3X 500-sheet drawer (3TM)-separation roll one-way friction clutch removal
3X 500-sheet drawer (3TM)-separation roll removal
3X 500-sheet drawer (3TM)-pick roll removal
3X 500-sheet drawer (3TM)-3TM left door assembly removal
3X 500-sheet drawer (3TM)-switch (tray module left door interlock) removal
3X 500-sheet drawer (3TM)-tray module drive motor assembly removal
3X 500-sheet drawer (3TM)-3TM controller card assembly removal
1X 500-sheet drawer (1TM) removals
1X 500-sheet drawer (1TM)-top cover removal
1X 500-sheet drawer (1TM)-front door removal
1X 500-sheet drawer (1TM)-foot cover removal
1X 500-sheet drawer (1TM)-right cover removal
1X 500-sheet drawer (1TM)-ray module left cover removal
1X 500-sheet drawer (1TM)-rear cover removal
1X 500-sheet drawer (1TM)-caster removal
1X 500-sheet drawer (1TM)-media feed unit assembly removal (tray 2)
1X 500-sheet drawer (1TM)-sensor (tray 2 feed-out) removal
1X 500-sheet drawer (1TM)-switch (media size) removal
1X 500-sheet drawer (1TM)-media feed lift motor removal
1X 500-sheet drawer (1TM)-one-way clutch / gear assembly removal
1X 500-sheet drawer (1TM)-media out actuator removal
1X 500-sheet drawer (1TM)-sensor (media level) removal
1X 500-sheet drawer (1TM)-sensor (media out) removal
1X 500-sheet drawer (1TM)-feed roll removal
1X 500-sheet drawer (1TM)-feed roll one-way clutch removal
1X 500-sheet drawer (1TM)-one-way 22 tooth removal
1X 500-sheet drawer (1TM)-separation roll one-way friction clutch removal
1X 500-sheet drawer (1TM)-separation roll removal
1X 500-sheet drawer (1TM)-pick roll removal
1X 500-sheet drawer (1TM)-tray module left door assembly removal
1X 500-sheet drawer (1TM)-switch (tray module left door interlock) removal
1X 500-sheet drawer (1TM)-tray module drive motor assembly removal
1X 500-sheet drawer (1TM)-1TM controller card assembly removal
Setup and adjustments
Sensor (ATC) setup
Color registration (RegCon)
Measurement cycle test
Control sensor check
Control sensor cycle
Belt edge learn test
Skew fine setup
In/out setup
Transfer belt lift handle assembly removal

CONNECTOR LOCATIONS
Locations

PREVENTIVE MAINTENANCE
Safety inspection guide
Scheduled maintenance

PARTS CATALOG
How to use this parts catalog
Assembly 1: Covers 1
Assembly 2: Covers 2
Assembly 3: Covers 3
Assembly 4: PC cartridge and developer drive
Assembly 5: ID sensor and transfer belt steering
Assembly 6: Media tray
Assembly 7: Printer left lower door and media feed unit
Assembly 8: Media feed unit
Assembly 9: MPF feed unit assembly 1
Assembly 10: MPF feed unit assembly 2
Assembly 11: MPF feed unit assembly 3
Assembly 12: Registration / transport roll assembly
Assembly 13: Printer left door and duplex
Assembly 14: Printer left door assembly 1
Assembly 15: Printer left door assembly 2
Assembly 16: Duplex media inverter assembly
Assembly 17: Duplex 2
Assembly 18: Standard media exit shift
Assembly 19: Printhead assembly
Assembly 20: Xerographic and waste toner
Assembly 21: Erase lamps and developer interlock plate
Assembly 22: Transfer belt lift 1
Assembly 23: Transfer belt
Assembly 24: Transfer belt lift 2
Assembly 25: Toner Dispense
Assembly 26: Developer unit assemblies
Assembly 27: Fuser assembly
Assembly 28: Cooling fans
Assembly 29: Electrical 1
Assembly 30: Electrical 2
Assembly 31: Electrical 3
Assembly 32: Electrical 4
Assembly 33: ADF assembly
Assembly 34: ADF covers and components
Assembly 35: ADF base
Assembly 36: ADF feeder
Assembly 37: ADF left cover components
Assembly 38: ADF media guide
Assembly 39: ADF feeder roll
Assembly 40: ADF motor unit
Assembly 41: ADF document tray
Assembly 42: Scanner covers
Assembly 43: CCD lens assembly
Assembly 44: Control panel and platen glass
Assembly 45: Scanner electrical
Assembly 46: Scanner optics
Assembly 47: Carriage cable and motor
Assembly 48: MFP rack
Assembly 49: 1TM covers
Assembly 50: 1TM feed unit assembly
Assembly 51: 1TM media feed unit
Assembly 52: 1TM left door
Assembly 53: 1TM drive and electrical
Assembly 54: 3TM covers
Assembly 55: 3TM feed unit assembly
Assembly 56: 3TM media feed unit
Assembly 57: 3TM left door
Assembly 58: 3TM drive and electrical
Assembly 59: TTM covers
Assembly 60: TTM media trays
Assembly 61: TTM media tray 3
Assembly 62: TTM media tray 4
Assembly 63: TTM media tray 4 transport
Assembly 64: TTM media transport
Assembly 65: TTM left door
Assembly 66: TTM tray lift drive
Assembly 67: TTM drive and electrical
Assembly 68: Miscellaneous
Index
Part number index

Number of pages: 815.
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