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Kubota Engine V3800DI-E2B V3800DI-T-E2B Service Manual

It is complete Service Repair Workshop Manual for Kubota Diesel Engines models:
V3800DI-E2B
V3800DI-T-E2B

Language:English
Number of pages: 144

Main sections:
1. ENGINE IDENTIFICATION............................................................................. G-1
[1] MODEL NAME AND ENGINE SERIAL NUMBER ................................ G-1
[2] CYLINDER NUMBER ............................................................................... G-2
2. GENERAL PRECAUTIONS ............................................................................ G-3
3. MAINTENANCE CHECK LIST....................................................................... G-4
4. CHECK AND MAINTENANCE....................................................................... G-6
[1] DAILY CHECK POINTS........................................................................... G-6
[2] CHECK POINTS OF INITIAL 50 HOURS............................................. G-8
[3] CHECK POINT OF EVERY 50 HOURS ............................................... G-9
[4] CHECK POINTS OF EVERY 250 HOURS......................................... G-10
[5] CHECK POINTS OF EVERY 500 HOURS......................................... G-12
[6] CHECK POINT OF EVERY 1000 HOURS ......................................... G-15
[7] CHECK POINTS OF EVERY 1 OR 2 MONTHS............................... G-16
[8] CHECK POINTS OF EVERY 1500 HOURS....................................... G-18
[9] CHECK POINTS OF EVERY 3000 HOURS....................................... G-19
[10]CHECK POINTS OF EVERY 1 YEAR ................................................ G-22
[11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-23
5. SPECIAL TOOLS.......................................................................................... G-26
1. FEATURE ........................................................................................................ M-1
2. ENGINE BODY ............................................................................................... M-2
[1] CYLINDER BLOCK................................................................................... M-2
[2] HALF-FLOATING HEAD COVER............................................................ M-2
[3] CYLINDER HEAD..................................................................................... M-3
[4] CENTER DIRECT INJECTION SYSTEM (E-CDIS)............................... M-3
[5] PISTON...................................................................................................... M-4
[6] BUILT-IN DYNAMIC BALANCER (BALANCER MODEL ONLY).......... M-4
3. LUBRICATING SYSTEM ................................................................................ M-5
[1] OIL COOLER............................................................................................ M-5
4. COOLING SYSTEM........................................................................................ M-6
[1] THERMOSTAT .......................................................................................... M-6
[2] BOTTOM BYPASS SYSTEM................................................................... M-7
5. FUEL SYSTEM ............................................................................................... M-8
[1] GOVERNOR .............................................................................................. M-8
[2] 2 STAGE DI NOZZLE ............................................................................ M-11
[3] INJECTION PUMP WITH F.S.P............................................................ M-12
6. TURBOCHARGER SYSTEM........................................................................ M-13
[1] BOOST COMPENSATOR ...................................................................... M-13
7. INTAKE SYSTEM ......................................................................................... M-14
[1] INTAKE AIR HEATER............................................................................ M-14
1. TROUBLESHOOTING......................................................................................S-1
2. SERVICING SPECIFICATIONS ......................................................................S-5
3. TIGHTENING TORQUES ..............................................................................S-12
[1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS
AND NUTS...............................................................................................S-12
[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS
AND NUTS...............................................................................................S-13
4. CHECKING, DISASSEMBLING AND SERVICING......................................S-15
[1] CHECKING AND ADJUSTING...............................................................S-15
(1) Engine Body........................................................................................S-15
(2) Lubricating System .............................................................................S-17
(3) Cooling System...................................................................................S-17
(4) Fuel System........................................................................................S-20
(5) Electrical System ................................................................................S-23
(6) Turbocharger ......................................................................................S-27
[2] DISASSEMBLING AND ASSEMBLING..................................................S-28
(1) Draining Oil and Coolant.....................................................................S-28
(2) External Components .........................................................................S-28
(3) Cylinder Head and Valves ..................................................................S-30
(4) Thermostat..........................................................................................S-34
(5) Injection Pump Unit.............................................................................S-35
(6) Water Pump and Oil Cooler ................................................................S-45
(7) Gear Case and Timing Gears .............................................................S-46
(8) Piston and Connecting Rod ................................................................S-48
(9) Flywheel and Crankshaft ....................................................................S-51
(10)Intake Air Heater.................................................................................S-54
(11)Starter .................................................................................................S-54
(12)Alternator ............................................................................................S-54
[3] SERVICING ..............................................................................................S-57
(1) Cylinder Head .....................................................................................S-57
(2) Timing Gears ......................................................................................S-63
(3) Piston and Connecting Rod ................................................................S-66
(4) Crankshaft...........................................................................................S-68
(5) Cylinder ...............................................................................................S-72
(6) Oil Pump .............................................................................................S-72
(7) Starter .................................................................................................S-73
(8) Alternator ............................................................................................S-75

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