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Linde Electric Forklift Truck 386 series: E12, E14, E16, E18, E20 Factory Intructions ( User Manual )

Original Illustrated Factory Operating and Maintenance Instructions for Linde Electric Lift Truck 386 Series.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: PDF, 328 Pages
Language: English

1 Introduction
Your industrial truck
Proper usage
Impermissible use
Descriptionof use and climatic conditions
Symbols used
Technical Description
Receivingthe industrial truck
Legal requirements for marketing
Service plan before initial commissioning
2 Safety
Safety guidelines
Residual risks
Inthe case of tip-over
Handling consumables
Operation of industrial trucks in plant area
Determination and assessment of hazards from use of industrial trucks
Instructions before fitting attachments
3 Overview
Identification plate
Additional capacity rating plate for attachments
Vehicle overview
Display unit
Switch panel
4 Operation
Instructions for running-in
Pre-shift checks
Standard equipment
Adjusting driver's seat
Entering and exiting the truck
Adjusting the steering column
Setting the time
Seat belt
Switching on the vehicle
Driving (dual-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Warning horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Emergency stop switch
Special equipment
Adjust driver's seat with swivel device
Adjusting the driver's seat equipped with air suspension
Lift mast positioning
Lift height limitation
Driving speed reduction via a switch
Lift height indicator
Lifting system and attachments (single lever operation with auxiliary hydraulics 3)
Windscreen wipers
Linde Forklift Data Management (LFM)
Integrated charger (Linde Power Source)
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Working under load
Before taking up load
Adjust fork arm distance
Taking up load
Driving underload
Setting down loads
Towing device
Loading /Transporting
Dismantling of lift mast
Driving without lift mast
Crane loading
Transportation by truck or low loading truck
Leaving the truck
Before leaving the truck
5 Maintenance
General remarks
Inspection and maintenance data
Recommendationsfor working materials
Inspection and maintenance overview
Service plan after 50 hours
1 000 h service plan
3000 h service plan
6000 h service plan
Checking the wheel gear oil level
Check wheel gear for leaks
Wheel gear oil change
Checking and adjusting side stops on drive axle
Chassis, bodywork and fittings
Check fastenings
Checking the condition of the antistatic belt
Clean truck
Opening /closing the battery cover
Checking battery door catch locking, adjust if necessary
Checking the condition and correct function of the seat belt
Check bellows on joystick
Check the tilt cylinder bearings for wear
Check other bearings and joints and oil
Other cleaning and greasing
Chassis frame
Checking the brake system
Checking the tyres (air pressure, size, rims)
Changing wheels
Tighten wheel fastenings
Cleaning the turntable steering axle
Cleaning combi-steer axle and greasing
Checking cooling elements of drive axle for soiling, clean if necessary
Operating devices
Check pedals and linkage and oil
Electrics/ Electronics
Checking battery charge status
Recharging the battery
Connecting battery to external charger
Battery replacement
Checking the main contactor (switch-on contactor)
Adjust drive control pedal system
Cleaning fans and checking for correct operation
Checkingthe condition and secure positioning of electric cables, cable connectors and
cable connections
Working and steering hydraulics (hydraulic tank)
Checking the working and steering hydraulics for leaks
Check function of control unit
Changing the breather filter
Changing the pressure filter
Suction filter
Changing the hydraulic oil
Double hoses: Check pretension
Load lift system
Tightening the lift mast fastening
Clean lift mast chain and apply chain spray
Adjust lift mast chain
Check secure fastening, condition and function of lift mast, lift mast chains, lift cylinders
and end stops
Checking the hose carrier
Check fork arms and arm safety devices
Special equipment
Washersystem (special equipments) Topping up watertank
Cleaning and lubricating the sideshift (special equipment), checking the fastening ...
Check fork arm adjustment device (special equipment) for wear and tear
Checking the slide guides on the sideshift (special equipment) for wear
Fuses basic equipment
Fuses for special equipment
Diagnostic connector
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing regulations
Shutdown of forklift truck
Disposal of old vehicles
Malfunctions during operation
6 Technical data
Type sheet E 12, as at 01/2008
Type sheet E 14, as at 01/2008
Type sheet E 15, as at 01/2008
Type sheet E 16 C, as at 01/2008
Type sheet E 16, as at 01/2008
Type sheet E 16 H, as at 01/2008
Type sheet E 16 PH, as at 01/2008
Type sheet E 16 L, as at 01/2008
Type sheet E 18, as at 01/2008
Type sheet E 18 L, as at 01/2008
Type sheet E20 L, as at 01 /2008
Type sheet E 18 PH, as at 01/2008
Type sheet E20 PH, as at 01/2008
Type sheet E20 PL, as at 01 /2008
Type sheet E20 PHL, as at 01 /2008
Load capacity diagrams and lift mast data as at 01/2008
Vibration characteristics for bodily vibrations
Noise emission values
7 Circuit diagrams
Wiring diagrams
Basic equipment sheet 1-1
Basic equipment sheet 1-2
Basic equipment sheet 1-3
Basic equipment sheet 1-4
Special equipment, voltage transformer
Special equipment -heater
Special equipment, washer system and rear window heating
Special equipment, standard lighting
Special equipment, lighting higher
Working headlights, warning signals -special equipment
Special equipment Linde truck data management, battery data management
Special equipment, hazard warning lights, brake light, sidelight and camera system
Built-in battery charger 24 V / 1 00 A, special equipment
Special equipment, built-in battery charger 48 V / 65 A
Special equipment, built-in battery charger 48 V/ 120A
Special equipment, depressurisation/ 3rd auxiliary hydraulic
Special equipment, lift height restriction/lift speed limitation, lift mast positioning, driving speed limitation
Hydraulic circuit diagrams
Hydraulic circuit diagram for basic truck

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