WESTERBEKE BCG 4.0 & 6.5 KW AND BTG 9.0 KW - 60 HERTZ/ BCG 3.0 & 4.8 KW AND BTG 7.0 KW - 50 HERTZ MARINE GASOLINE GENERATORS SINGLE PHASE Technical Manual Instant Download!

This manual contains maintenance and repair procedure for the WESTERBEKE BCG 4.0 & 6.5 KW AND BTG 9.0 KW - 60 HERTZ/ BCG 3.0 & 4.8 KW AND BTG 7.0 KW - 50 HERTZ MARINE GASOLINE GENERATORS SINGLE PHASE. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.

CONTENTS:

Section .......................................................................... page
GENERAL ......................................................................... 11
INSTALLATION CHECKS ................................................. 12
IMPORTANT RULES ........................................................ 29
OPERATION ..................................................................... 30
MAINTENANCE ................................................................ 35
BCG 4.0KW MARINE GASOUNE GENERATOR
SET GENERAL SPECIFICATIONS .................................. 39
BCG 4.0KW SYSTEM SPECIFICATIONS ........................ 40
BCG 6.5KW MARINE GASOUNE GENERATOR
SET GENERAL SPECIFICATIONS .................................. 43
BCG 6.5KW SYSTEM SPECIFICATIONS ........................ 44
BTG 9.0KW MARINE GASOUNE GENERATOR
SET GENERAL SPECIFICATIONS .................................. 47
BTG 9.0KW SYSTEM SPECiFiCATIONS ......................... 48
BCG 4.0KW, BCG 6.5KW AND BTG 9.0KW
ENGINE SERVICE SPECiFiCATIONS ............................. 51
TIGHTENING TORQUES REQUIREMENTS ................... 59
TABLE OF STANDARD HARDWARE
TIGHTENING TORQUES ................................................. 61
GENERATOR OVERHAUL ............................................... 63
PREPARATIONS .............................................................. 64
DISASSEMBLY FOR OVERHAUL. ................................... 65
ENGINE DISASSEMBLY .................................................. 67
REMOVING THE CYUNDER HEAD
FROM THE CYUNDER BLOCK ....................................... 72
CYUNDER HEAD DiSASSEMBLy ................................... 73
CYUNDER BLOCK DiSASSEMBLy ................................ 77
SPECIAL SERVICE TOOLS .............................................. 84
CYLINDER HEAD AND ENGINE BLOCK
INSPECTION AND REPAIR .............................................. 85
ENGINE INSPECTION AND REPAIR ............................... 86
SUBASSEMBLY INSPECTION, REPAIR,
AND ASSEMBLY ............................................................. 109
ENGINE ASSEMBL Y ....................................................... 133
CYLINDER BLOCK ASSEMBLY ..................................... 134
CYLINDER HEAD ASSEMBLY ....................................... 142
BOLTING THE CYLINDER HEAD TO
THE CYLINDER BLOCK ................................................. 147
TIMING BELT ASSEMBLy .............................................. 148
ADJUSTING VALVE CLEARANCES ............................... 153
LUBRICATION SySTEM ................................................. 157
COOLING SYSTEM ........................................................ 160
GOVERNOR .................................................................... 163
CARBURETOR AND FUEL SYSTEM .............................. 165
DC ELECTRICAL SYSTEM ............................................. 169
BCG 4.0KW AND BCG 6.5KW DC
WIRING DIAGRAM # 35439 ................................ 170 & 171
BTG 9.0KW DC WIRING
DIAGRAM # 36397 ......................................................... 172
REMOTE START PANEL WIRING
DIAGRAM #35706 .......................................................... 173
REMOTE INSTRUMENT PANEL
WIRING DIAGRAM # 35698 ........................................... 174
REMOTE PANEL INSTALLATION .................................. 175
GENERATOR DESCRIPTION AND
MODEL RATING ............................................................. 181
TROUBLESHOOTING AND ADJUSTMENT
FOR THE BT GENERATOR ........................................... 183
BT GENERATOR AC VOLTAGE
CONNECTION ................................................................ 197
TROUBLESHOOTING AND ADJUSTMENT
FOR THE BC GENERATOR ........................................... 201
RESISTANCE VALUES
OF COMPONENTS ........................................................ 203
GENERATOR TROUBLESHOOTING ............................ 213
BC GENERATOR HERTZ (CYCLE)
AND VOLTAGE CHANGES ............................................ 215
SERVICE BULLETINS .................................................... 219
FIELD FABRICATED TOOLS ........................................ 222
INDEX ............................................................................. 227

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