Original illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck with LPG Engine

Covered models:
H20 T-03
H25 T-03
H30 T-03
H35 T-03

Format: PDF, 106 pages
Language: English

Table of Contents:

Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission value
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
Brakes
Steering
Electrical System
General view of truck
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Running-in instructions
Experts
Safety instructions for the LPG system
Checks and services before initial operation
Daily checks
Opening the bonnet
Closing the bonnet
Daily checks and servicing before operation
Check the engine oil level
Visual, olfactory inspection of LPG system
Check the coolant level in the expansion reservoir
Changing the LP-gas bottle
Fill the LPG tank
Check the tyre inflation pressure
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Opening the gas cylinder or LPG tank shutoff valve
Starting the engine
Stopping the engine
Closing the gas cylinder or LPG tank shutoff valve
Malfunctions during operation
Operation
Driving
Forward travel
Reverse travel
Changing the direction of travel
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments .
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
Installation of additional equipment
Switching on the front working lights
Switching on the rear working lights
Switching on the lighting
Switching on the hazard warning light
Turning on the front windscreen wiper
Turning on the rear windscreen wiper
Switching on the directional indicators
Water heater
Controls
Fan motor fuse
Operating the horn
Data Logger
Check the fuses, replace if necessary
Before lifting a load
Loading
Adjusting the fork spread
Travel with a load
Unloading
Before leaving the lift truck unattended
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with a crane using the lifting eyes ..
Open-loop catalytic converter
Changing wheels
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Releasing the multiple disc brake
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Emergency exit for trucks with rear windscreen
Maintenance
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Mast types
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Inspection and maintenance after the first
50 service hours
Inspection and maintenance schedule
Inspection and maintenance as required
Clean the lift truck
Clean and spray the lift chains
Cleaning the air filter
Cleaning with compressed air
Renewing the safety element
Checking the dust discharge valve
Cleaning the prefilter
Change the fan drivebelt
Clean the cooler and hydraulic oil cooler
and check for leaks
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings .
Check seat belt for condition and proper operation
500-hour inspection and maintenance
Check the hydraulic oil level
Check the LPG system for damage and leaks
with leakage spray
Change the LP-gas filter
Renew the engine oil
Drain the engine oil
Renew the engine oil filter
Fill engine oil
Check coolant strength
Clean the radiator and hydraulic oil cooler
Catalytic converter
Check the basic adjustment of the LPG system
Check the tension and condition of the drivebelt
Re-tensioning the drivebelt
Check the mounting of the compact axle on the engine
Check and oil the pedal pivots, accelerator
and engine control linkage
Check and oil other pivots and joints
Clean and grease the steering axle
Grease the mast and tilt cylinder bearings
Clean and lubricate the sideshift, check the fasteners
Check the CO contens in the exhaust gas
Check the security of engine mountings,
overhead guard, tilt cylinder, steering axle and wheeldrives
Check the condition and mounting of the mast,
lift chains and stops
Check the pre-tension of double hoses
if attachments are fitted
Adjust the lift chain length
Lubricate with chain spray
Check the forks and fork guick-releases
Check the electric cables, connectors and terminals
for condition and tightness
Check the condition, electrolyte level and specific gravity
of the battery
1000-hour inspection and maintenance
Check the air intake and exhaust pipes for leaks
Check the engine mounting for condition and tightness ..
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Renew the air filter element,
check the va-cuum switch
Check the hydraulic system, compact axle, pumps,
valves and lines for leaks
Clean the evaporator/pressure regulator
Check the LPG mixer adjustment
Check the parking brake
2000-hour inspection and maintenance
Check, adjust valve clearance
Renew the safety element
Renew the spark plugs
3000-hour inspection and maintenance
Tighten the mounting of the compact axle at the engine .
Change the high-pressure gas hoses
Renew the hydraulic oil
Renew the coolant
Bleed the engine cooling system
5000-hour inspection and maintenance
Renew the crankcase vent filter
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Hydraulic oil
Grease
Chain spray
Coolant
Battery grease
LPgas
Troubleshooting guide (LP-gas engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Wiring diagram (options)
Hydraulic circuit diagram
Alphabetical index
Safety rules for LP gas (excerpt)
Safety precautions for transistorised ignition systems