Original Illustrated Service Training manual for Linde Forklift Truck with Diesel and LPG Engines 352 series

Covered models:
H35 D
H40 D
H45 D
H35 T
H40 T
H45 T
H35 D-02
H40 D-02
H45 D-02
H35 D-03
H40 D-03
H45 D-03
H35 T-03
H40 T-03
H45 T-03
H35 D-04
H40 D-04
H45 D-04
H35 T-04
H40 T-04
H45 T-04

Format: PDF, 232 pages
Language: English

Table of contents:

3.1 Engine
3.1.1 Engine specifications (Diesel)
3.1.2 Explanation of the engine number
3,1.3 Renewing and tightening the V-belt
3.1.4 Adjusting the valve clearance
3.1.4.1 Valve clearance adjustment schematic
3.1.5 Cylinder head
3.1.5.1 Removing the cylinder head
3.1.5.2 Installing the cylinder head
3.1.6 Engine timing and tightening torques
3.1.7 Injection nozzles
3.1.7.1 Removing and installing the injection nozzles, parts list AA 80247/AG 80757
3.1.7.2 Removing and installing the injection nozzles, parts list AP 80975
3.1.7.3 Repairing the injection nozzles
3.1.8 Fuel injection pump
3.1.8.1 Removing and installing the fuel injection pump, version with begin of delivery mark on pump flange
3.1.8.2 Removing and installing the fuel injection pump, version with adjusting pin (pin timing)
3.1.9 Fuel injection pump
3.1.10 Special tools
3.2 Hydrostatic transmission
3.2.1 Schematic diagram of the drive unit
3.2.2 Travel drive specifications
3.2.3 Hydraulic circuit schematic
3.2.3.1 Hydraulic circuit schematic Type 352 -03
3.2.4 Description of the hydrostatic travel drive
3.2.5 Flushing of the variable displacement pump and drive axle
3.2.6 Power limiter and anti stall device
3.2.7 Engine lock-out logic - reversing lock
3.2.8 Oil reservoir
3.2.9 Hydraulic remote control unit, HPV 130
3,2.10 Hydraulic remote control unit, HPV 135 -02
3.2.10,1 Valve adjustment on HPV 135 -02
3.3 Working hydraulic system
3.3.1 Circuit diagram of working hydraulic system
3.3.2 Description of the working hydraulic system
3.4 Wiring diagram
3.4.1 Wiring diagram for Diesel model
3.4.2 Wiring diagram for diesel model type 352 -03, standard equipment
3.4.3 Wiring diagram for diesel model type 352 -03, options
3.5 Checks and adjustments
3.5.1 Travel pedals
3.5.2 Brake pedal
3.5.3 Bowden cable for parking brake
3.5.4 Average wheel speed
3.5.5 Speed control for Diesel model
3.5.6 Start of drive wheel rotation
3.5.7 Brake shaft at travel control unit
3.5.8 Symmetry of the travel control
3.5.8.1 Drive wheel start of rotation
3.5.8.2 Engine speed increase
3.5.9 Pressure difference Ap
3.5.10 Reversing lock
3.5.1 1 Hydraulic neutral position
3.5.12 Sealing the wheel shaft
3.6 Troubleshooting
3.6.1 Line layout for trouble shooting
3.6.2 Aids and tools for measurements
3.6.3 Remarks to trouble shooting
3.6.4 Engine hydraulic speed control
3.6.4.1 Functional test
3.6.4.2 Troubleshooting
3.6.5 Hydraulic brake system
3.6.5.1 Functional test
3.6.5.2 Troubleshooting
3.6.6 Power assissted steering
3.6.6.1 Trouble shooting without measuring boost and maximum pressure
3.6.6.2 T rouble shooting with measurement of boost and maximum pressure
3.6.7 Equal pressure and start of control
3.6.8 Hydrostatic travel drive
3.7 LPG model of IC-Engined fork truck H 35/40/45, type 352
3.7.1 Engine Perkins G4.236
3.7.1.1 Engine
3.7.1.1.1 Engine specifications
3.7.1.1.2 Explanation of the engine number
3.7.1.1.3 Renewing and tightening the V-belt
3.7.1.1.4 Checking and adjusting valve clearances
3.7.1.1.5 Cylinder head
3.7.1.1.5.1 Removing the cylinder head
3.7.1.1.5.2 Installing the cylinder head
3.7.1.1.6 Electronic ignition
3.7.1.1.6.1 Description
3.7.1.1.6.2 Circuit diagram
3.7.1.1.6.3 Lucas distributor model 65 DM 4
3.7.1.1.6.3.1 Distributor assembly
3.7.1.1.6.3.2 Removing and installing the distributor
3.7.1.1.6.4 Checking and adjusting ignition timing
3.7.1.1.6.5 Changing the spark plugs
3.7.1.1.6.6 Checking the ignition system
3.7.1.1.6.6.1 Ignition Distributor with amplifier module
3.7.1.2 LPG installation
3.7.1.2.1 Schematic
3.7.1.2.2 Modes
3.7.1.2.3 Operation of vaporiser
3.7.1.2.4 Operation of mixer
3.7.1.2.5 Function of vacuum-controlled shutoff valve
3.7.1.3 Electronic speed control
3.7.1.3.1 Circuit diagram for LPG model
3.7.1.4 Checks and adjustments
3.7.1.4.1 Desired value sender
3.7.1.4.2 Engine speed sensor
3.7.1.4.3 LPG mixer
3.7.1.5 Troubleshooting
3.7.1.5.1 Circuit diagram for engine speed control
3.7.1.5.2 Electronic control device
3.7.2 Engine Perkins 1004-40 S
3.7.2.1 Engine
3.7.2.1.1 Engine specifications
3.7.2.1.2 Explanation of the engine number
3.7.2,1.3 Renewing and tightening the V-belt
3.7.2.1.4 Adjusting the valve clearance
3.7.2.1.4.1 Valve clearance adjustment schematic
3.7.2.1.5 Cylinder head
3.7.2.1.5.1 Removing the cylinder head
3.7.2.1.5.2 Installing the cylinder head
3.7.2.1.6 Electronic ignition
3.7.2.2 Electrical system
3.7.2.2.1 Main circuit diagram series 352 -03/ 04
3.7.2.2.2 Circuit diagram for options
3.7.2.2.3 Layout of electrical installation
3.7.2.3 LPG system
3.7.2.3.1 Without computer-controlled catalytic converter
3.7.2.3.2 With computer-controlled catalytic converter
3.7.2.3.3 Mixer
3.7.2.4 Electronic speed control
3.7.2.5 Troubleshooting
3.7.2.5.1 Circuit diagram for engine speed control
3.7.2.5.2 Electronic control device
3.7.2.5.3 Trouble shooting the transistorised ignition system
3.7.2.6 Mechanical ignition timing
3.8 Drive axle AH 45-02 for model H 35/40/45 D-04/T-04
3.8.1 Drive axle AH 45 -02 with hub reduction gearbox, disc brake and hydraulic motor
3.8.2 Repairing the reduction gearbox
3.8.2,1 Reduction gearbox assembly (planetary hub reduction gearbox)
3.8.2.2 Renewing radial seal ring of planetary hub reduction gearbox
3.8.2.3 Removal and installation of multiple disc brake and hydraulic motor and swashplate