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Linde LPG Forklift Truck H-Series Type 394-02: H40T-02, H45T-02, H50T-02 Operating Instructions (User Manual)

Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG Forklift Truck H-Series Type 394-02.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:

Format: ZIP, including:
Operating manual, PDF, 288 Pages
Customized options, PDF, 28 Pages
Language: English

1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Truck operation when using a shovel
Receiving the industrial truck
Legal requirements for placing on the market
2. Safety
Safety guidelines
Residual risks
In the case of tip-over
Handling consumables
Competent person
Safety informationon the LPG system
Safety guidelines for LPG (extract)
Safety measures when working on ignition systems
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Truck overview
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard drivers seat and comfort drivers seat
Adjusting the height-adjustable comfort drivers seat
Adjusting the luxury driversseat
Adjusting the armrest
Adjusting the steering column
Opening the gas shut-off valve
Starting and stopping the internal combustion engine (dual-pedal operation)
Closing the gasshut-offvalve
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Signal horn
Joystick with centrallever operation
Joystick with single lever operation
Special equipment
Window heater
Heating system, air conditioning
Linde Forklift DataManagement (LFM)
Adjusting the drivers seat with rotating device
Lift mast positioning
Sweeper function
Working with aload
Before picking up a load
Adjusting the forkarmdistance
Travelling with load
Before exiting the truck
Securing the hose pulley against rolling up
Removing the lift mast
Driving without the lift mast
Transportation by lorry or low loading trucks
5. Maintenance
General points
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
1000-hour service plan
3000-hour service plan
6000-hour service plan
12,000-hour service plan
Checking the engine oil level
Changing the engine oil and engine oil filter
Gas system: Checkingthelevel
Changing the LPG cylinder
Filling the LPG tank (specialequipment)
Replace the spark plugs
Changing the gas filter
Cleaning the evaporator/pressure regulator
Gas system: Checkingsettingsandcontrol
Carrying oua visual andodourinspectionon the LPG system
Change the high-pressure gashoses
Changing the coolant
Checking the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Checking the condition of the V-ribbed belt
Changing the V-ribbed belt
Changing the air filter cartridge
Changing the air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bathair cleaner (Optional)
Check the intake and exhaust pipes for leaks
Check the CO content in the exhaust gas
Axle clamps and wheel motors: checking the mountings
Checking and adjusting the side stop son the drive axle
Checking the drive axle bearingsforwear
Chassis, bodywork and fittings
Cleaning the truck
Maintaining the heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Chassis: Checking the mounting
Checking and oiling thebearingpointsandjoints
Topping up the washer system water tank (special equipment)
Chassis frame
Wheel change
Tighten the wheel nuts
Checking the tyres for damage and foreign objects
Checking the tyre pressure
Checking the condition of the antistatic belt
Cleaning and lubricating the steering axle, checking the mounting
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellowsattheactuatinglever
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: conditioncheck, disposal
Changing the hydraulic oil
Hydraulic system: Changing the filters
Checking the bleeder valve on the hydraulic tank for correct function
Check the hydraulic system forleaks
Check tilt cylinder bearings for wear
Tiltcylinders: Checking the mounting
Check the tension of double hoses
Load lift system
Working on the liftmast and at the front of thetruck
Cleaning and spraying the liftmastchain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift
Check the forks and fork quick-releases
Cleansideshift (specialequipment) andgrease, checkfastening
Checking the sideshift (special equipment) for wear
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in the enginecompartment
Malfunctions during operation
Malfunctions, causes andremediesLPGengine
Shutting down
Disposal of old trucks
6. Technical data
Overview of dimensions
Type sheet H40T-02, as at 01/2013
Type sheet H45T-02, as at 01/2013
Type sheet H50T-02/500, as at 01/2013
Type sheet H50T-02/600, asat 01/2013
Type sheet H40T-02, elevated drivers compartment, as at 01/2013
Type sheet H45T-02, elevated drivers compartment, as at 01/2013
Type sheet H50T-02/500, elevated drivers compartment, as at 01/2013
Type sheet H40T-02, container, as at 01/2013
Type sheet H45T-02, container, as at 01/2013
Type sheet H50T-02/500,container, as at 01/2013
Type sheet H50T-02/600, container, as at 01/2013
Lift mast data type 189
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacityrating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations .
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