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Still Diesel Fork Truck R70-60 R70-70, R70-80 Series: DFG R7087, R7088, R7089 Workshop Manual

Original Illustrated Factory Workshop Manual for Still Diesel Fork Truck R70-60 R70-70, R70-80 Series.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG R7087
DFG R7088
DFG R7089

Format: PDF, 204 Pages
Language: English


01. Chassis and counterweight
02. Steering axle
Technical service data
Steering axle design
Removing the steering axle
Fitting the steering axle
Removing the wheel hub
Fitting the wheel hub
Adjusting the steering angle
Checking the steering angle
Removing the stub axle
Fitting the stub axle
Greasing the running axle
Removing the tie rods
Fitting the tie rods
Removing the steering cylinder
Fitting the steering cylinder
04. Wheels and tyres
Technical data
Mode of operation
Functional description
Steering column
Steering unit
Priority valve
Steering cylinder
07. Service brake
08 . Electrical installation
Insulation test
Electrical installation
Electrical components
Instrument panel
Lock switch
Travel sender (single pedal)
Travel sender switch (single pedal)
Two-pedal control
Parking brake switch
Brake sender/Brake sender, inverted
Brake fluid switch
Horn button
Sensor (pressure sensor), hydraulic
EMR (Deutz engine)
Speed sensor (Deutz engine)
Sender and switches (Deutz engine)
Coolant temperature sender
Coolant temperature switch
Oil pressure switch
Relay rack
Relay rack
Diode assembly
Current sensor
Fuse base
Control fuses
Main fuses
Starting relay
Pre-heating relay
Controller (includes)
Travel control
Charge equaliser
Output stage for travel control
Output stage for electric fan
Controller renewal
Instrument panel renewal
Fault indication on the console
09. Relay Box
Configuration of lighting equipment
Equipment level A: Controller, distributing circuit board
Equipment level B: Controller, relay box, distributing circuit board
Equipment level C: Controller, 2 x relay box
Relay box
Distributing circuit board
Parameterization of the additional electrical equipment via the console
10. Hydraulic system
TechnicTechnical service data
Hydraulic system
Functional description of lift and tilt hydraulics
Control valve block
Design/Installation information
Wiring diagram - function
Wiring diagram - function
Connection block
Connection block
Way valve
Tilt/Additional hydraulics 2
Tilt/Additional hydraulics 2
Additional hydraulics 1
Additional hydraulics 1
Control valve block
Cross-section reducer installation tilt/block seal
Shuttle valves
Sender function/adjustment
Motor pump speeds
Pressurising valve
Function test
Lowering brake
Hydraulic pump
Function/Removal and fitting
Hydraulic tank
Removal/Oil change
Breather filter/Oil level
Return flow filter
Oil cooler
Hydraulic unions
Pipe unions with seal
Hydraulic diagram
Circuit diagram
11. Motor
Technical service data
Motor design
Circuit diagram
Neutral zone
Position of motor connections
Brush check and replacement
Motor removal
Motor installation
Motor (exploded drawing)
Motor disassembly
Motor assembly
Motor cross-section
Generator design
Circuit diagram
Neutral zone
Position of generator terminals
Carbon brush check and replacement
Generator removal
Generator installation
Generator (exploded drawing)
Generator disassembly
Generator assembly
Cross-section of generator
Independent aircooling
Brush monitoring unit
Temperature monitoring unit
General notes
Insulation test
General notes
13. Press regulators I and II
Pressure regulator
Relief valve
Pressure gauge
Control valve block
Cross-section reducer installation
Pressure limitation addditional hydraulics 1 (clamps with integrated sideshift)
15. DEUTZ diesel engine/Generator
Technical service data
Diesel engine/Generator
Diesel engine, general
Cylinder head
Valve adjustment
Injection pumps/Start of delivery
Injection pump removal
Glow plugs
Compression pressure
Cooling system
Coolant pump
Oil filter
Fuel pump
Fuel system
Rear engine brackets
EMR functional description
20-25. Mast
Group 20
Technical service data
Mast removal/fitting
Lift cylinder
Lift cylinder- removal
Support rollers
Chain adjustment
Group 22
Fork carriage - removal
Support roller bearing replacement
Group 25
Tilt cylinder -removal
Tilt cylinder -fitting
Mast tilt
S-D: Measuring and test equipment
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