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KOMATSU PC800LC-8 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUC
The KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Field Assembly Instruction service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgments. Make sure you understand the contents of this manual and use it to full defect at every opportunity.
This KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Field Assembly Instruction service manual mainly contents the necessary technical information for operation performed in a service workshop.
CONTENTS AS FOLLOWS:
==========
Specifications
Precautions for Field Assembly
Assembling Procedures, Applicable Equipment and Schedule
Kit Layout Diagram
Transportation
List of Tools for Field Assembling
Tightening Torque
Coating Materials
A. Assembly of Base Machine
A- 1. Installation of Left and Right Track Frames
A- 2. Installation of Travel Pipe
A- 3. Installation of Top Guard
A- 4. Installation of Radiator Cover
A- 5. Installation of Rearview Mirror
A- 6. Installation of Left Side Step
A- 7. Installation of Handrail
A- 8. Installation of Handrail (With top guard)
A- 9. Installation of Muffler Tail Tube
A-10. Sticking Sheet to Counterweight
A-11. Installation of Counterweight
A-12. Installation of ORBCOMM Antenna (if equipped)
A-13. Installation of Step Light
A-14. Air Bleeding of Travel Motor
A-15. Installation of Travel Piping Cover
A-16. Testing Track Shoe Tension
A-17. Check Fuel, Coolant and Oil Levels
A-18. Parts to be Touched up after Field Assembly
B. Assembling of Work Equipment of Backhoe
B- 1. Assembly of Arm Cylinder
B- 2. Connection of Arm Cylinder Hoses
B- 3. Installation of Boom Cylinder Foot
B- 4. Relieving Remaining Pressure from Hydraulic Circuit
B- 5. Installation of Boom Cylinder Hoses
B- 6. Assembly of Boom Assembly
B- 7. Hose Connection of Arm and Bucket Circuits
B- 8. Installation of Quick Return Hose
B- 9. Installation of Boom Cylinder
B-10. Installation of Arm Assembly
B-11. Installation of Hose between Boom and Bucket Cylinder
B-12. Installation of Bucket Assembly
B-13. Lubrication Piping to Work Equipment
B-14. Air Bleeding from Cylinder
B-15. Wiring of Work Equipment
B-16. Greasing after Assembling Work Equipment
M. Procedure for Inspection and Maintenance after Completion of Assembly
M- 1. Inspection of Oil Level in Hydraulic Tank and Refill
M- 2. Replacement of Return Filter (Standard Filter to Flushing Filter)
M- 3. Flushing of Hydraulic Circuit
M- 4. Error Code
C. Assembling of Work Equipment of Loading Shovel
C- 1. Releasing residual pressure in hydraulic circuit
C- 2. Pulling out boom foot pin and boom cylinder foot pin
C- 3. Installation of boom and arm assembly
C- 4. Installation of flushing piping between chassis and boom
C- 5. Installation of flushing piping for boom cylinder and arm cylinder
C- 6. Installation of flushing piping for bucket cylinder
C- 7. Installation of flushing piping for bottom dump cylinder
C- 8. Installation of boom cylinder
C- 9. Installation of boom cylinder foot
C-10. Installation of boom cylinder hoses
C-11. Installation of boom cylinder rod pin
C-12. Installation of arm cylinder hoses
C-13. Installation of bucket cylinder
C-14. Installation of bucket cylinder hose
C-15. Installation of connecting hoses between chassis and boom top
C-16. Installation of bottom dump cylinder hoses
C-17. Installation of bucket assembly
C-18. Installation of working lamps
C-19. Installation of work equipment grease piping
C-20. Greasing after assembling of work equipment
C-21. Bleeding air from work equipment circuit
C-22. Checking oil level in hydraulic tank and adding oil
C-23. Replacement of Return Filter (Standard Filter to Flushing Filter)
C-24. Flushing of Hydraulic Circuit
Field Assembly Inspection Report (Backhoe)
Field Assembly Inspection Report (Loading Shovel)
This KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION covers all aspects of repair:
- Simply print out the pages you need or print the entire manual as a whole!!!
- Detailed substeps expand on repair procedure information.
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Numbered instructions guide you through every repair procedure step by step.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Enlarged inset helps you identify and examine parts in detail.
- Numbered table of contents easy to use so that you can find the information you need fast.
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KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Complete download comes in PDF format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. All pages are printable. No need to pay for shipping and wait for the overpriced paper textbook or CD-ROM to arrive via snail mail.
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KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION GENERAL
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Safety Hints
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Specifications
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION STRUCTUREND FUNCTION
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Pump Device
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Main Control Valve
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Swing Device
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Travel Device
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION RCV Lever
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION RCV Pedal
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION HYDRAULIC SYSTEM
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Hydraulic Circuit
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Main Circuit
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Pilot Circuit
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Single Operation
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Combined Operation
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION ELECTRICAL SYSTEM
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Component Location
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Electrical Circuit
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Electrical Component Specification
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Connectors
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION MECHATRONICS SYSTEM
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Outline
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Mode selection System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Automatic Deceleration System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Power Boost System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Travel Speed Control System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Automatic Warming Up Function
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Engine Overheat Prevention Function
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Anti-Restart System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Self-Diagnostic System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Engine Control System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION EPPR(Electro Proportional Pressure Reducing) Valve
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Monitoring system
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION TROUBLESHOOTING
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Before troubleshooting
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Hydraulic and Mechanical System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Electrical System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Mechatronics System
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION MAINTENANCE STANDARD
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Operational Performance Test
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Major Components
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Track and Work Equipment
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION DISASSEMBLY AND ASSEMBLY
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Precaution
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Tightening Torque
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Pump Device
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Main Control Valve
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Swing Device
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Travel Device
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION RCV Lever
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Turning Joint
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Boom, Arm and Bucket Cylinder
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Undercarriage
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Work Equipment
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION COMPONENT MOUNTING TORQUE
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Introduction guide
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Engine system
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Electric system
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Hydraulic system
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Undercarriage
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Structure
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP FIELD ASSEMBLY INSTRUCTION Work equipment
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