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KOMATSU GALEO PC800SE-8 Field Assembly Instruction

KOMATSU GALEO PC800SE-8 HYDRAULIC EXCAVATOR SN 50001 and up Field Assembly Instruction.

Precautions for Field Assembly
Assembling Procedures, Applicable Equipment and Schedule
Kit Layout Diagram
List of Tools for Field Assembling
Tightening Torque
Coating Materials
A. Assembly of Base Machine
A- 1. Installation of Left and Right Track Frames
A- 2. Installation of Travel Pipe
A- 3. Installation of Top Guard
A- 4. Installation of Radiator Cover
A- 5. Installation of Rearview Mirror
A- 6. Installation of Left Side Step
A- 7. Installation of Handrail
A- 8. Installation of Handrail (With top guard)
A- 9. Installation of Muffler Tail
A-10. Sticking Sheet to Counterweight
A-11. Installation of Counterweight
A-12. Installation of ORBCOMM Antenna (if equipped)
A-13. Installation of Step Light
A-14. Air Bleeding of Travel Motor
A-15. Installation of Travel Piping Cover
A-16. Testing Track Shoe Tension
A-17. Check Fuel, Coolant and Oil Levels
A-18. Parts to be Touched up after Field Assembly
B. Assembling of Work Equipment of Backhoe
B- 1. Assembly of Arm Cylinder
B- 2. Connection of Arm Cylinder Hoses
B- 3. Installation of Boom Cylinder Foot
B- 4. Relieving Remaining Pressure from Hydraulic Circuit
B- 5. Installation of Boom Cylinder Hoses
B- 6. Assembly of Boom Assembly
B- 7. Hose Connection of Arm and Bucket Circuits
B- 8. Installation of Quick Return Hose
B- 9. Installation of Boom Cylinder
B-10. Installation of Arm Assembly
B-11. Installation of Hose between Boom and Bucket Cylinder
B-12. Installation of Bucket Assembly
B-13. Lubrication Piping to Work Equipment
B-14. Air Bleeding from Cylinder
B-15. Wiring of Work Equipment
B-16. Greasing after Assembling Work Equipment
M. Procedure for Inspection and Maintenance after Completion of Assembly
M- 1. Inspection of Oil Level in Hydraulic Tank and Refill
M- 2. Replacement of Return Filter (Standard Filter to Flushing Filter)
M- 3. Flushing of Hydraulic Circuit
M- 4. Error Code
C. Assembling of Work Equipment of Loading Shovel
C- 1. Releasing residual pressure in hydraulic circuit
C- 2. Pulling out boom foot pin and boom cylinder foot pin
C- 3. Installation of boom and arm assembly
C- 4. Installation of flushing piping between chassis and boom
C- 5. Installation of flushing piping for boom cylinder and arm cylinder
C- 6. Installation of flushing piping for bucket cylinder
C- 7. Installation of flushing piping for bottom dump cylinder
C- 8. Installation of boom cylinder
C- 9. Installation of boom cylinder foot
C-10. Installation of boom cylinder hoses
C-11. Installation of boom cylinder rod pin
C-12. Installation of arm cylinder hoses
C-13. Installation of bucket cylinder
C-14. Installation of bucket cylinder hose
C-15. Installation of connecting hoses between chassis and boom top
C-16. Installation of bottom dump cylinder hoses
C-17. Installation of bucket assembly
C-18. Installation of working lamps
C-19. Installation of work equipment grease piping
C-20. Greasing after assembling of work equipment
C-21. Bleeding air from work equipment circuit
C-22. Checking oil level in hydraulic tank and adding oil
C-23. Replacement of Return Filter (Standard Filter to Flushing Filter)
C-24. Flushing of Hydraulic Circuit
Field Assembly Inspection Report (Backhoe)
Field Assembly Inspection Report (Loading Shovel)

This KOMATSU GALEO PC800SE-8 HYDRAULIC EXCAVATOR SN 50001 AND UP covers all aspects of repair:
- Simply print out the pages you need or print the entire manual as a whole!!!
- Detailed substeps expand on repair procedure information.
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Numbered instructions guide you through every repair procedure step by step.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Enlarged inset helps you identify and examine parts in detail.
- Numbered table of contents easy to use so that you can find the information you need fast.

File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

Complete download comes in PDF format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. All pages are printable. No need to pay for shipping and wait for the overpriced paper textbook or CD-ROM to arrive via snail mail.
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File Type PDF
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