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Still Electric Lift Truck Type RX60-16, RX60-18, RX60-20: R6311, R6313, R6315 Operating and Maintenance Instructions

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153.172 MB PDF File

Original Illustrated Factory Operating and Maintenance Instructions for Still Electric Lift Truck Type RX60-16, RX60-18, RX60-20.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
R6311
R6313
R6315

Format: PDF, 376 Pages
Language: English

Contents:
1 Foreword
Your truck
General
CE labelling
EC declaration of conformity in accordance with Machinery Directive
Information about documentation
Documentation scope
Issue date and currentness of manual
Copyright and trademark rights
Explanation of information symbols used
Explanation of the cross-references
Definition of directions
Schematic views
Environmental considerations
Packaging
Disposal of components and batteries
2 Introduction
Use of truck
Proper usage
Proper use during towing
Impermissible use
Place of use
Parking in temperatures below -10°C
Using working platforms
Residual risk
Residual dangers, residual risks
Special risks associated with using the truck and attachments
Overview of hazards and countermeasures
Danger to employees
3 Safety
Definition of terms used for responsible persons
Operating company
Specialist
Drivers
Essentials for safe operation
Insurance cover on company premises
Changes and retrofitting
Changes to the overhead guard and roof loads
Warning regarding non-original parts
Damage, defects and misuse of safety systems
Tyres
Medical equipment
Exercise caution when handling gas springs and accumulators
Safety inspections
Regular safety inspection of the truck
Insulation testing
Safety regulations for handling consumables
Permissible consumables
Oils
Hydraulic fluid
Battery acid
Disposal of consumables
Emissions
4 Overviews
General view of truck
General view of driver's compartment
Operating devices and display elements
Display operating unit
Operating devices for hydraulic and traction functions
Multi-lever
Single mini-lever
Duplicate mini-lever
Three-way mini-lever
Four-way mini-lever
Joystick
Fingertip
Mini console
Identification points
Overview
Nameplate
Production number
StVZO (Road Traffic Licensing Regulations) information
Equipment
Standard equipment and variants
Attachments
Accessories
5 Operation
Checks and operations prior to commissioning
Visual inspections
Filling the washer system
Checking the condition of the wheels and tyres
Adjusting the GS15 driver's seat
Adjusting the MSG 65/MSG 75 driver's seat
Adjusting the armrest
Adjusting the joystick armrest (variant)
Adjusting the steering column
Start-up
Connecting the battery male connector
Climbing in and out of the truck
Shelves and cup holders
Switching on the key switch
FleetManager PIN code (variant)
Operating the signal horn
Seat belt
Using the driver's cab
Checking the brake system for correct function
Checking the steering system for correct function
Checking the emergency stop function
Setting the drive programs
Reducing speed when turning (Curve Speed Control)
Reducing speed with a raised load (variant)
Zero adjustment of the load measurement (variant)
Checking the vertical lift mast position (variant) for correct function
Driving
Safety regulations when driving
Driveways
Selecting the drive direction
Actuating the drive direction switch, multiple-lever version
Actuating the drive direction switch, mini-lever version
Actuating the drive direction switch, joystick version
Actuate the drive direction switch, fingertip version
Actuating the drive direction switch, mini-console version
Starting drive mode
Starting drive mode, dual-pedal version (variant)
Operating the service brake
Parking brake
Actuating the mechanical parking brake
Actuate the electric parking brake
Manual operation of the electric parking brake
Steering
Lifting
Lifting system variants
Automatic lift cut out (variant)
Vertical lift mast position (variant)
Types of lift mast
Malfunctions during lifting mode
Lifting system operating devices
Hydraulic blocking function
Multi-lever lifting system
Lifting system, single mini-lever
Duplicate mini-lever lifting system
Triple mini-lever lifting system
Quadruple mini-lever lifting system
Joystick lifting system
Fingertip lifting system
Changing the fork arms
Fork extension (variant)
Operation with reversible fork arms (variant)
Working with loads
Safety regulations when handing loads
Before taking up load
Load measurement (variant)
Picking up loads
Danger area
Transporting pallets
Transport of swinging loads
Load pick up
Transporting loads
Setting down loads
Driving on ascending and descending slopes
Driving on lifts
Driving on loading bridges
Working with attachments
Fitting attachments
Depressurising the hydraulic system
General instructions for controlling attachments
Controlling attachments using multi-lever operation
Controlling attachments using multi-lever operation and the 5th function
Controlling attachments with the duplicate mini-lever
Controlling attachments using the duplicate mini-lever and the 5th function
Controlling attachments using a three-way mini-lever
Controlling attachments using the three-way mini-lever and the 5th function
Controlling attachments using a four-way mini-lever
Controlling attachments using the four-way mini-lever and the 5th function
Controlling attachments using the joystick
Controlling the attachments with fingertip
Controlling attachments with fingertip and the 5th function
Clamp locking mechanism (variant)
Taking up a load using attachments
Operation of additional equipment
Switching lighting on and off
Switching the rotating beacon on and off
Switching the hazard warning system on and off
Switching direction indicators on and off
Switching the double working spotlights on and off
Operating the windscreen wiper/washer
Cab (variant)
Radio (variant)
Heating system (variant)
FleetManager (variant)
Accident recorder (variant)
Sprint mode (variant)
Trailer operation
Towed load
Automatic tow coupling
Manual tow coupling
Towing trailers
Use in cold stores
Operation of the display operating unit
Displays
Adjusting and changing the displays
Setting the date or time
Resetting the daily kilometres and daily operating hours
Setting the language
Configuring Blue-Q efficiency mode
Additional settings
Blue-Q efficiency mode
Functional description
Effects on additional consumers
Switching efficiency mode Blue-Q on and off
Fault displays
Diagram
Error code table
Malfunctions in the electric parking brake
SEAT SWITCH message
SAFETY BELT message
APPLY HANDBRAKE message
LOWER FORKS message
REFERENCE CYCLE message
LIFT HEIGHT message
ACCEL. SENSOR message
BRAKE SENSOR message
SURVEILLANCE message
STEERING message
OVERHEATING message
CLOSE THE DOOR message
BATTERY CHANGER message
Operation in special operating situations
Transport
Towing
Crane loading
Procedure in emergencies
Emergency shutdown
Procedure iftruck tips over
Emergency hammer
Emergency lowering
Handling the battery
Safety regulations when handling the battery
General information on battery replacement
Opening/closing the battery door
Disconnecting the battery male connector
Changing battery using forklift truck
Changing the battery using lift trucks
Battery replacement using the mechanical battery carrier
Changing the battery with the hydraulic battery carrier
Battery transport with crane
Maintaining the battery
Decommissioning
Parking the truck securely
Wheel chock (variant)
Shutting down and storing the truck
Recommissioning after storage
6 Maintenance
General maintenance information
Personnel qualifications
Information regarding performing maintenance
Intervals for maintenance and inspection
Ordering spare parts and wearing parts
Quality and quantity of the required operating materials
Maintenance data table
Safety regulations for maintenance
General information
Working on the hydraulic equipment
Working on the electrical equipment
Safety devices
Set values
Lifting and jacking up
Working at the front of the forklift truck
Cleaning
Cleaning the truck
Cleaning the electrical system
Clean load chains
Cleaning the windows
After washing
Providing access to maintenance points
Removing/installing the valve cover
Maintenance as required
Lubricating the joints and controls
Checking the battery interlock and battery door
Maintaining the seat belt
Checking the driver's seat
Servicing wheels and tyres
Checking the battery condition, acid level and acid density
Checking the fuses
Replacing fuses
Checking the hydraulic oil level
Checking the hydraulic system for leaks
Lubricating the lift mast and roller track
Maintenance for trucks used in cold stores
Servicing the automatic tow coupling
Maintaining the heater
1000-hour maintenance /Annual maintenance
Other tasks
Checking the lift cylinders and connections for leaks
Checking fork arms
Checking the reversible fork arms
Checking the hydraulic oil level of the hydraulic battery carrier
Lubricating the slide elements
Lubricating the catch rail
Checking the battery changeover frame
Checking the double pedal
Checking the cable terminals
2000-hour maintenance /Two-year maintenance
Work that must also be carried out
3000-hour maintenance /Two-year maintenance
Work that must also be carried out
7 Technical data
Dimensions
VDI datasheet
Ergonomic dimensions
Wheels and tyres
Battery specifications
Fuse assignment
Fuse assignment standard equipment
Fuse assignment equipment variants
8 Circuit diagrams
Hydraulics
Hydraulic circuit diagram standard design
Hydraulic diagram proportional technology
Electrics
Legend for circuit diagrams


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