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Still Hybrid Forklift Truck RX70H Type RX70-30, RX70-35: 7323, 7324 Operating and Maintenance Instructions

Original Illustrated Factory Operating and Maintenance Instructions for Still Hybrid Forklift Truck RX70H Type RX70-30, RX70-35.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
7323
7324

Format: PDF, 360 Pages
Language: English

Contents:
1. Foreword
Your industrial truck
General
CE labelling
EC declaration of conformity in accordance with Machinery Directive
Information about documentation
Documentation scope
Issue date and currentness of manual
Copyright and trademark rights
Explanation of information symbols used
Explanation of the cross-references
Definition of directions
Schematic views
Environmental considerations
Packaging
Disposal of units and batteries during repair work
2. Introduction
Using the truck
Proper usage
Proper use during towing
Impermissible use
Place of use
Functional description of the hybrid energy storage system
Using working platforms
Residual risk
Residual dangers, residual risks
Special risks associated with using the truck and attachments
Overview of hazards and countermeasures
Dangerto employees
3. Safety
Definition of terms used for responsible persons
Operating company
Specialist
Specialist
Drivers
Basic principles for safe operation
Insurance cover on company premises
Changes and retrofitting
Changes to the overhead guard and roof loads
Warning regarding non-original parts
Damage, defects and misuse of safety systems
Tyres
Medical equipment
Exercise caution when handling gas springs and accumulators
Safety tests
Regular safety inspection of the truck
Checking the diesel engine emissions
Trucks with particle filters
Insulation testing
Safety regulations for handling consumables
Permissible consumables
Oils
Hydraulic fluid
Battery acid
Diesel fuel
Coolant
Brake fluid
Disposal of consumables
Safety regulations for working with the hybrid energy storage system
Procedure in the event of a fire in the hybrid energy storage system
Measures required if storage modules are damaged and opened as a result
Emissions
4. Overviews
General view
Operating devices and display elements
Display operating unit
Operating devices for hydraulic and drive functions
Multi-lever
Single mini-lever
Duplicate mini-lever
Three-way mini-lever
Four-way mini-lever
Joystick
Fingertip
General view of driver's compartment
Identification points
Overview
Nameplate
Production number
StVZO (Road Traffic Licensing Regulations) information
Equipment
Standard equipment and variants
Attachments
Accessories
5. Operation
Checks and tasks to be carried out prior to commissioning
Visual inspections
Filling the washer system
Checking the condition of the wheels and tyres
Checking coolant level
Checking the engine oil level
Adjusting the GS15 driver's seat
Adjusting the MSG 65/MSG 75 driver's seat
Adjusting the armrest
Adjusting the joystick armrest (variant)
Adjusting the steering column
Cleaning the dust valve
Engine preheating
Checking the hybrid system storage modules
Commissioning
Climbing in and out of the truck
Shelves and cup holders
Unlocking the emergency off switch
Switching on the key switch
FleetManager PIN code (variant)
Operating the signal horn
Seat belt
Using the driver's cab
Starting the engine
Checking the brake system for correct function
Checking the steering system for correct function
Checking the emergency off function
Setting the drive programs
Zero adjustment of the load measurement (variant)
Checking the vertical lift mast position (variant) for correct function
Driving
Safety regulations when driving
Driveways
Selecting the drive direction
Actuating the drive direction switch, multiple-lever version
Actuating the drive direction switch, mini-lever version
Actuating the drive direction switch, joystick version
Actuating the drive direction switch, fingertip version
Starting to drive
Starting drive mode, dual-pedal version (variant)
Operating the service brake
Parking brake
Actuating the mechanical parking brake
Steering
Lifting
Lifting system variants
Automatic lift cut out (variant)
Vertical lift mast position (variant)
Types of lift mast
Malfunctions during lifting mode
Lifting system operating devices
Hydraulic blocking function
Multi-lever lifting system
Single mini-lever lifting system
Duplicate mini-lever lifting system
Triple mini-lever lifting system
Quadruple mini-lever lifting system
Joystick lifting system
Fingertip lifting system
Changing the fork arms
Fork extension (variant)
Operation with reversible fork arms (variant)
Deactivating the lift height restriction
Handling a load
Safety regulations when handing loads
Before taking up load
Load measurement (variant)
Picking up loads
Danger area
Transporting pallets
Transport of swinging loads
Load pick up
Transporting loads
Setting down loads
Driving on ascending and descending slopes
Driving on lifts
Driving on loading bridges
Working with attachments
Fitting attachments
Depressurising the hydraulic system
General instructions for controlling attachments
Controlling attachments using multi-lever operation
Controlling attachments using multi-lever operation and the 5th function
Controlling attachments with the duplicate mini-lever
Controlling attachments using the duplicate mini-lever and the 5th function
Controlling attachments using a triple mini-lever
Controlling attachments using the triple mini-lever and the 5th function
Controlling attachments using a quadruple mini-lever
Controlling attachments using the quadruple mini-lever and the 5th function
Controlling attachments using the joystick
Controlling the attachments with the fingertip
Controlling attachments with the fingertip and 5th function
Clamp locking mechanism (variant)
Taking up a load using attachments
Operating auxiliary equipment
Switching lighting on and off
Switching the rotating beacon on and off
Switching the hazard warning system on and off
Switching direction indicators on and off
Switching the double working spotlights on and off
Operating the windscreen wiper/washer
Cruise control (variant)
Cab operation
Opening the cab door
Closing the cab door
Opening the side windows
Closing the side windows
Operating the interior lighting
Operating the rear window heating
Radio (variant)
Heating system
Trailer operation
Towed load
Manual tow coupling
Automatic tow coupling
Towing trailers
Operating the display and operating unit
Displays
Adjusting and changing the displays
Setting the date or time
Resetting the daily kilometres and daily operating hours
Setting the language
Configuring Blue-Q efficiency mode
Accident recorder (variant)
Additional settings
Blue-Q efficiency mode
Functional description
Effects on additional consumers
Switching efficiency mode Blue-Q on and off
Fault displays
Diagram
Error code table
SEAT SWITCH message
SAFETY BELT message
AIR FILTER message
APPLY HANDBRAKE message
LOWER FORKS message
REFERENCE CYCLE message
ACCEL. SENSOR message
BRAKE SENSOR message
SURVEILLANCE message
STEERING message
OIL PRESSURE message
COOLANT LEVEL message
OVERHEATING message
EXH. GAS PURIFIER message
ALTERNATOR message
SERVICE BRAKE message
HYDRAULIC PUMP message
HYBRID SYSTEM message
Operation in special operating situations
Transport
Towing
Crane loading
Jump starting
Procedure in emergencies
Emergency Shutdown
Procedure if truck tips over
Emergency hammer
Emergency lowering
Disconnecting the battery
Refuelling
Filling up with diesel fuel
Decommissioning
Parking the truck securely
Wheel chock (variant)
Shutting down and storing the truck
Recommissioning after storage
6. Maintenance
General maintenance information
Qualifications of personnel
Information regarding performing maintenance
Intervals for maintenance and inspection
Diesel fuel
Ordering spare parts and wearing parts
Quality and quantity of the required operating materials
Maintenance data table
Safety regulations for maintenance
General information
Carrying out work on the hydraulic equipment
Working on electrical equipment
Safety devices
Set values
Raising and jacking up
Working at the front of the forklift truck
Cleaning
Cleaning the truck
Cleaning the electrical system
Clean load chains
Cleaning the windows
After washing
Providing access to maintenance points
Opening the bonnet
Closing the bonnet
Removing and installing the rear covering
Removing and installing the floor plate
Maintenance after the first 50 operating hours
Maintenance during the break-in period
Maintenance as required
Cleaning the radiator, checking for leaks
Topping up coolant and checking concentration of coolant additive
Draining water from the fuel filter
Changing the airfilter insert
Servicing the ETB particle filter
Operating Eberspacher particle filters
Lubricating the joints and controls
Servicing the automatic tow coupling
Maintaining the seat belt
Checking the driver's seat
Checking the door latch
Brake fluid level
Checking the parking brake setting
Servicing wheels and tyres
Servicing the battery
Replacing fuses
Checking the hydraulic oil level
Checking the hydraulic system for leaks
Lubricating the lift mast and roller track
Servicing the restraint system
Servicing attachments
1000-hour maintenance/annual maintenance
Other tasks
Checking theribbed V-belt
Changing the fuel filter
Checking the exhaust gas system
Replacing the filter mat for the storage modules in the hybrid energy storage system
Changing the fuel filter for Eberspacher particle filters
Checking the lift cylinder and connections for leaks
Checking the fork arms
Checking the reversible fork arms
3000-hour maintenance/two-year maintenance
Work that must also be carried out
Checking the wheel bearings
9000-hour maintenance/five-year maintenance
Work that must also be carried out
Changing the coolant
7. Technical data
Dimensions
VDI datasheet for RX70-22 and RX70-22 TDI PD
VDI datasheet RX70-25 and RX70-25 TDI PD
VDI datasheet for RX70-30 and RX70-35
Wheels and tyres
Fuse assignment
8 Circuit diagrams
Hydraulics
Hydraulic circuit diagram
Electrics
Legend for circuit diagrams
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