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Still Diesel Forklift Truck Type RX70-60, RX70-70, RX70-80: 7341, 7342, 7343, 7344 Workshop Service Manual

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121.856 MB PDF File

Original Illustrated Factory Workshop Service Manual for Still Diesel Forklift Truck Type RX70-60, RX70-70, RX70-80.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
7341
7342
7343
7344

Format: PDF, 228 Pages
Language: English

Contents:
00. Product information
Foreword
About RX70 6.0- 8.0 1
Safety information
Working on live electrical components
Jacking up the front of the truck
Jacking up the rear of the truck
Securing the fork carriage
Safety chains
01. Service
Maintenance
Maintenance instructions
Maintenance 1000 hours/year
Maintenance 3000 hours/every two years
Tools
Measuring and testing equipment
Special tool
Standard torques
11. Electric motor
Traction motor
General technical data
Electrical connections
Traction motors
Replacing the traction motor
Speed sensor
Pin sensor
Temperature sensor
Temperature sensor KTY84
Generator
General technical data
Generator
Removing and installing the generator
12. Internal combustion engine
Diesel engine
General technical data
Engine unit
Diesel engine DeutzTCD 4.1
Removing the engine unit
Installing the engine unit
Replacing the catch plate
Starter motor
Alternator monitoring
13. Internal combustion engine - attachment parts
Air intake/filter
Air filter system
Air filter
Oil bath air filter
Cooling system
Cooling circuit
Water pump
Checking, topping up and bleeding the coolant
Coolant
Diesel fuel system
Fuel diagram
Fuel filter
Low fuel warning threshold
14. Internal combustion engine - exhaust system
Diesel exhaust system
Exhaust gas recirculation
Diesel particle filter (DPF) Removal and installation
22 Mechanical drive axle
AE80-01 drive axle
General technical data
General technical data - pilot series
Drive axle
31. Chassis
Counterweight
Counterweight
42. Steering system
Hydraulic steering
General technical data
Steering system
Steering error detection
Steering unit
Priority valve
Steering axle
General technical data
Swing axle
Steering angle sensor 3B02
Wheel hub
Steering angle
Tie rod
49. Brake system
Hydraulic service brake
General technical data
Spring-operated brake
Brake valve
50. Operating devices
Single pedal
Accelerator -single-pedal
Dual pedal
Accelerator -dual-pedal 2nd generation
Operating devices
Joystick
Joystick operation
Generation 2 mini-lever
Generation 2 mini-leverActuation
Tip switch
Axle assignment
56. Display elements
Operating console
Direction indicator module (Fabli)
Display
Display operating unit (ABE 2) Generation 2
ABE 2 Installation and removal
60. Electrics/electronics
General
General technical data
Overview of the controllers
Software compatibility
PAN process
Parameter management
Error ring buffer
Intermediate circuit
Insulation measurement
Traction motor temperature monitoring
Converter temperature monitoring
Wiring
CAN bus system
CAN bus connections
Power cables
Maintenance guidelines for power cables
Repair -Contact elements
Electrical system
Fuse box
Fuses in the fuse box
Additional fuses
Relays in the fuse box
Other components
Option Board
CAN-Power-Port (CPP)
CPP 1/CPP 3
CPP2B
Relay-Power-Port
64. Electronic controllers
Truck control unit
Truck Control Unit 2 (TCU 2)
Truck Contrail Unit (TCU) Removal and installation
Converters
Converter
Converters Removal and installation
Brake resistor
69. Batteries and accessories
Starter battery
Starter battery
70. Hydraulics
General
General technical data
Depressurising the hydraulics
Lifting operating speeds
Lowering operating speeds
Tilt operating speeds
Safety check
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Basic hydraulics
Basic hydraulics
Fan control valve
Steering hydraulics
Working hydraulics
Variable displacement pump
Pump regulator
Variable displacement pump Removal and installation
Intake filter
Return filter
Breather
High-pressure filter
Conical nipple fittings (CNF)
Boltedjoint
71. Working hydraulics
Tilt cylinder
Tilt cylinder Removal and installation
Changing the set of seals 6000 -8000 kg
Auxiliary hydraulics
Second operating function for attachments
Clamp locking mechanism with servo hydraulics
76. Valves
Servo hydraulics
General technical data
Directional control valve
Removing and installing the valve block
81. Lift mast
Lift mast
General technical data
Annex
X Circuit diagrams
Hydraulics
Servo hydraulics


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