ZF ECOMAT HP500 HP590 TRANSMISSION WORKSHOP SERVICE REPAIR MANUAL



PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 21 MB





OPERATING INSTRUCTION MANUAL ALSO INCLUDED



TRANSMISSION COVERED:
ZF-ECOMAT HP500 NBS TRANSMISSION
ZF-ECOMAT HP590 NBS TRANSMISSION


CONTENTS:
PREFACE
GENERAL INFORMATION
IMPORTANT WORK SAFETY NOTICE
SECTIONAL VIEW OF TRANSMISSION
TIGHTENING TORQUES
ADJUSTMENT DATA
TABLE OF SPRINGS
SPECIAL TOOLS
PLACING TRANSMISSION IN ASSEMBLY STAND AND REMOVING

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF RETARDER ACCUMULATOR

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF OIL COOLER

DISASSEMBLY AND ASSEMBLY OF CONNECTING COMPONENTS FOR SIDE-MOUNTED OIL COOLER

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF CONVERTER

REMOVAL AND INSTALLATION OF COVER PLATE

REMOVAL AND INSTALLATION OF OIL PAN

REMOVAL AND INSTALLATION OF INDUCTIVE SENSOR

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF HYDRAULIC TRANSMISSION CONTROL UNIT

REMOVAL AND INSTALLATION OF RETARDER VALVE

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF OUTPUT COVER

ADJUSTMENT OF TAPERED ROLLER BEARING

SETTING OF DISC PLAY FOR BRAKE F (NBS)

REMOVAL AND INSTALLATION OF MECHANICAL TRANSMISSION SECTION

MEASUREMENT AND ADJUSTMENT OF INDUCTIVE SENSOR RING

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF CONTROL UNIT

DISASSEMBLY/ASSEMBLY OF CLUTCH CARRIER

REMOVAL AND INSTALLATION OF D BRAKE

OPERATING INSTRUNCTIONS




THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR CAR WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.