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New Holland Backhoe Loaders B100B, B100BLR, B110B, B115B, B90B, B90BLR Workshop Service Manual

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96.4187 MB PDF File

Original Illustrated Factory Workshop Service Manual for New Holland Backhoe Loaders B-Series.

Original factory manuals for New Holland Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text

Covered models:
B100B
B100BLR
B110B
B115B
B90B
B90BLR

Format: PDF, 1110 Pages
Language: English

Contents:
SECTION 00 - SAFETY PRECAUTIONS
SECTION 01 - MAINTENANCE
SECTION 02 - TECHNICAL SPECIFICATIONS
1. MODELS
2. IDENTIFICATION OF MAIN COMPONENTS
3. SPECIFICATIONS
3.1 DIESEL ENGINE
3.2 TRANSMISSION
3.3 AXLES
3.4 BRAKES
3.5 STEERING
3.6 HYDRAULIC SYSTEM
3.7 FRONT COUNTERWEIGHT
3.8 NOISE AND VIBRATION LEVELS
3.9 BUCKETS
3.10 LOADER BUCKETS
3.11 TYRES
https://www.tradebit.comENSIONS AND PERFORMANCE
4.1 DIMENSIONS - 2WS SIDESHIFT
4.2 DIMENSIONS - 2WS CENTER PIVOT
4.3 DIMENSIONS - 4WS SIDESHIFT
4.4 DIMENSIONS - 4WS CENTER PIVOT
4.5 LOADER ATTACHMENT PERFORMANCE
4.6 PERFORMANCE OF LOADER ATTACHMENT WITH FORKS
4.7 BACKHOE ATTACHMENT PERFORMANCE
https://www.tradebit.comKHOE ATTACHMENT LIFTING CAPACITY
https://www.tradebit.comIMUM LIFTING LOADS
6.1 LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE
6.2 BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE
7. SUPPLY SUMMARY TABLE
SECTION 17 - TORQUE CONVERTERS
1. POWERSHUTTLE TORQUE CONVERTER
1.1 DESCRIPTION AND OPERATION
1.2 SPECIFICATIONS
1.3 OVERHAUL
1.4 INSPECTION
1.5 DISASSEMBLY AND ASSEMBLY
1.6 STALL TEST
1.7 FAULT FINDING
2. POWERSHIFT TORQUE CONVERTER
2.1 DESCRIPTION AND OPERATION
2.2 SPECIFICATIONS
2.3 OVERHAUL
2.4 INSPECTION
2.5 DISASSEMBLY AND ASSEMBLY
2.6 STALL TEST
2.7 FAULT FINDING
SECTION 21 - TRANSMISSION
1. POWERSHUTTLE TRANSMISSION TURNER MODEL COM-T4-2025
1.1 SPECIFICATIONS
1.2 MOUNTING SCREW TORQUE
1.3 TRANSMISSION CONTROLS
1.4 LUBRICATION
1.5 TRANSMISSION OIL FLOW AND SUPPLY
1.6 TRANSMISSION HYDRAULIC VALVES AND PRESSURETEST POINTS
1.7 TRANSMISSION POWER FLOW
1.8 TRANSMISSION 2WD COMPONENTS
1.9 TRANSMISSION 4WD COMPONENTS
1.10 TRANSMISSION REMOVAL
1.11 DISASSEMBLY AND ASSEMBLY
1.12 FAULT FINDING
1.13 SPECIAL TOOLS
2. POWERSHIFT TRANSMISSION DANA T16000
2.1 SPECIFICATIONS
2.2 TRANSMISSION CONTROLS
2.3 LUBRICATION
2.4 PRESSURE SPECIFICATIONS AND CHECK POINTS
2.5 TRANSMISSION COOLER
2.6 HYDRAULIC DIAGRAM
2.7 OPERATION
2.8 POWER FLOWS
2.9 GEAR AND CLUTCH LAY OUT
2.10 TRANSMISSION REMOVAL AND INSTALLATION
2.11 TRANSMISSION COMPONENTS
2.12 DISASSEMBLY AND ASSEMBLY
2.13 SPECIAL TOOLS
2.14 FAULT FINDING
2.15 FAULT FINDING
SECTION 25 - FRONT AXLES
1. FRONT AXLE 2WD CARRARO
1.1 SPECIFICATIONS
1.2 DISASSEMBLY AND ASSEMBLY
1.3 FAULT FINDING
2. FRONT AXLE 4WD CARRARO
2.1 SPECIFICATIONS
2.2 DISASSEMBLY AND ASSEMBLY
2.3 FAULT FINDING
3. FRONT AXLE 4WS CARRARO
3.1 SPECIFICATIONS
3.2 DISASSEMBLY AND ASSEMBLY
3.3 FAULT FINDING
1. SPECIAL TOOLS
SECTION 27 - REAR AXLE
1. REAR AXLE 2WS
1.1 DESCRIPTION AND OPERATION
1.2 SPECIFICATIONS
1.3 DISASSEMBLY AND ASSEMBLY
1.4 FAULT FINDING
2. REAR AXLE 4WS CARRARO
2.1 SPECIFICATIONS
2.2 DISASSEMBLY AND ASSEMBLY
2.3 FAULT FINDING
3. SPECIAL TOOLS
SECTION 33 - BRAKES SYSTEM
1. SPECIFICATIONS
2. PARKING BRAKE
2.1 PARKING BRAKE ADJUSTMENT
3. BRAKE CYLINDERS
4. OIL BRAKE TANK
5. BLEEDING PROCEDURE
SECTION 35 - HYDRAULIC SYSTEM
1. HYDRAULIC DIAGRAMS
1.1 HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS
1.2 HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS
1.3 HYDRAULIC DIAGRAM - 2WS CENTER PIVOT PILOT MODELS
1.4 HYDRAULIC DIAGRAM - 4WS SIDESHIFT MECHANICAL MODELS
1.5 HYDRAULIC DIAGRAM - 4WS SIDESHIFT PILOT MODELS
1.6 HYDRAULIC DIAGRAM - 4WS CENTER PIVOT PILOT MODELS
2. HYDRAULIC PUMP
2.1 DESCRIPTION AND OPERATION
2.2 SPECIFICATIONS
2.3 LOAD SENSING VALVE
2.4 REMOVAL
2.5 COMPONENTS
2.6 DISASSEMBLY AND ASSEMBLY
3. CONTROL VALVES
3.1 CONTROL VALVES REXROTH (MECHANICAL MODELS)
3.2 CONTROL VALVES REXROTH (PILOT MODELS)
3.3 SOLENOID VALVE FOR PILOTINGTHE BACKHOE CONTROL VALVE (WITH HYDRAULIC CONTROL)
3.4 RELIEF VALVES
3.5 ACCUMULATOR GLIDE RIDE PARKER
4. HYDRAULIC SWING SYSTEM
4.1 DESCRIPTION AND OPERATION
4.2 HYDRAULIC OIL FLOW
https://www.tradebit.comRAULIC CYLINDERS
5.1 LOADER ATTACHMENT BOOM CYLINDER
5.2 LOADER BUCKET CYLINDER
5.3 4X1 LOADER BUCKET CYLINDER
5.4 BACKHOE BOOM CYLINDER
5.5 BACKHOE ATTACHMENT DIPPER CYLINDER
5.6 BACKHOE BUCKET CYLINDER
5.7 TELESCOPIC CYLINDER
5.8 STABILIZER CYLINDER - CENTER PIVOT
5.9 STABILIZER CYLINDER - SIDESHIFT
5.10 SWING CYLINDER
5.11 BACKHOE ATTACHMENT MOVEMENT LOCK CYLINDER (SIDESHIFT)
5.12 SPECIAL TOOLS
6. HYDRAULIC CONTROL LEVERS
6.1 SPECIFICATIONS
6.2 DESCRIPTION AND OPERATION
6.3 DISASSEMBLY AND ASSEMBLY
6.4 CONTROL LEVER VALVE
7. FAULT FINDING
7.1 PRELIMINARY CHECKS
7.2 FAULT FINDING (WITH REXROTH CONTROL VALVES)
SECTION 39 - CHASSIS
https://www.tradebit.comCRIPTION AND OPERATION
https://www.tradebit.comOVAL AND INSTALLATION COMPONENTS
2.1 COMPONENTS WITHIN THE CHASSIS
2.2 COMPONENTS BELOW THE CHASSIS
2.3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS
2.4 COMPONENTS ATTACHED ON THE CHASSIS
2.5 MOUNTING SCREW TORQUE
SECTION 41 - STEERING SYSTEM
https://www.tradebit.comERING SYSTEM 2WS
https://www.tradebit.comERING SYSTEM 4WS
https://www.tradebit.comER STEERING
3.1 SPECIFICATIONS
3.2 COMPONENTS
3.3 DISASSEMBLY AND ASSEMBLY
3.4 SPECIAL TOOLS
3.5 FAULT FINDING
SECTION 50 - CAB HEATING AND AIR CONDITIONING
1. SPECIFICATIONS
2. CAB HEATING
2.1 DESCRIPTION AND OPERATION
3. AIR CONDITIONING
3.1 PRINCIPALS OF AIR CONDITIONING
3.2 SAFETY PRECAUTIONS
3.3 DESCRIPTION AND OPERATION
3.4 FAULT FINDING AND TESTING
3.5 FLUSHING THE SYSTEM
3.6 EVACUATING THE SYSTEM
3.7 CHARGING THE SYSTEM
3.8 COMPONENTS OVERHAUL
3.9 COMPRESSOR
3.10 SPECIAL TOOLS
SECTION 55 - ELECTRICAL SYSTEM
1. GENERALITIES
1.1 TEMPORARY WIRING HARNESS REPAIR
1.2 FAULT FINDING
2. ELECTRICAL DIAGRAMS
2.1 ELECTRICAL DIAGRAMS - POWERSHUTTLE ROPS (B90B)
2.2 ELECTRICAL DIAGRAMS - POWERSHUTTLE CAB (B90B)
2.3 ELECTRICAL DIAGRAMS - POWERSHUTTLE CAB (B100B - B110B)
2.4 ELECTRICAL DIAGRAMS - POWERSHIFT CAB (B110B)
2.5 ELECTRICAL DIAGRAMS - 4WS CAB
3. CONTROLS AND INSTRUMENTS
3.1 FRONT INSTRUMENT CLUSTER PANEL
3.2 CALIBRATION OF SPEEDOMETER
3.3 SIDE INSTRUMENT CLUSTER PANEL (B90B)
3.4 SIDE INSTRUMENT CLUSTER PANEL (B100B - B110B - B115B)
3.5 SIDE INSTRUMENT CLUSTER (B90B)
3.6 SIDE INSTRUMENT CLUSTER (B100B - B110B - B115B)
3.7 ANTI-START SYSTEM
4. DIAGNOSTIC DISPLAY (B100B-B110B-B115B)
4.1 SYMBOLS
4.2 SETUP MENU
4.3 PROCEDURE ABOUT SELF TEST
4.4 ON BOARD ERROR CODE RETRIEVAL
4.5 BACKLIGHTING AND DIMMING
4.6 WORK HOURS
4.7 FUNCTIONAL DESCRIPTION
4.8 MAINTENANCE
4.9 WARNING MESSAGES
5. STARTING SYSTEM
5.1 DESCRIPTION AND OPERATION
5.2 FAULT FINDING
5.3 STARTER MOTOR
6. ALTERNATOR
6.1 SPECIFICATIONS
6.2 DESCRIPTION AND OPERATION
6.3 COMPONENTS
6.4 REMOVAL
6.5 PRELIMINARY CHECK AND TESTS
6.6 FAULT FINDING
7. BATTERY
7.1 SPECIFICATIONS
7.2 DESCRIPTION AND OPERATION
7.3 BATTERY REPLACEMENT
7.4 MAINTENANCE
7.5 TESTS
7.6 CONNECTING A BOOSTER BATTERY
7.7 BATTERY MASTER SWITCH
8. COMPONENT TESTING
8.1 GENERAL INTRODUCTION
8.2 COMPONENT TESTING
8.3 GROUND POINTS
8.4 STARTER SWITCH KEY AND STOP SWITCH
8.5 ALTERNATOR
8.6 TRANSMISSIONS
8.7 PARKING BRAKE SWITCH
8.8 CAB
8.9 4WD SWITCH
8.10 BRAKE PEDAL SWITCHES
8.11 BRAKE OIL LEVEL WARNING LAMP
8.12 FRONT WORK LAMP SWITCH (1) - REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH
8.13 HAZARD SWITCH
8.14 HAZARD WARNING LIGHT RELAY
8.15 MULTI FUNCTION SWITCH
8.16 FRONT WINDSHIELD WIPER MOTOR (1) - REAR WINDSHIELD WIPER MOTOR (2)
8.17 4WS - STEERING SELECTOR SWITCH
8.18 STEERING CONTROL UNIT
8.19 4WS REAR AXLE STEERING SENSOR
8.20 4WS FRONT AXLE STEERING SENSOR
8.21 STEERING SOLENOID VALVE
8.22 DIFFERENTIAL LOCK SWITCH (1)
8.23 LOADER
8.24 BACKHOE
8.25 REVERSING BUZZER
8.26 FUEL LEVEL GAUGE
SECTION 82 - LOADER
1. LOADER ATTACHMENT CONTROLS
2. LOADER BUCKET SELF LEVELING
3. LOADER ATTACHMENT SAFETY STRUT
3.1 LOADER ATTACHMENT SAFETY STRUT (B90B - B100B - B110B)
3.2 LOADER ATTACHMENT SAFETY STRUT (B115B)
4. LOADER BUCKET REMOVAL
4.1 LOADER BUCKET (B90B - B100B - B110B)
4.2 LOADER BUCKET (B115)
4.3 LOADER BUCKET WITH FORKS (OPTIONAL)
4.4 REPLACING LOADER BUCKET TEETH
5. LOADER REMOVAL
5.1 LOADER ATTACHMENT (B90B - B100B - B110B)
5.2 LOADER ATTACHMENT (B115B)
SECTION 84 - BACKHOE
1. DESCRIPTION AND OPERATION
2. BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION
3. BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION
4. REMOVAL AND INSTALLATION
4.1 CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY
4.2 SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY
4.3 BACKHOE BUCKET REMOVAL
4.4 BACKHOE BUCKET TEETH REPLACEMENT
4.5 DIPPER REMOVE
5. TELESCOPIC DIPPER REVISION
6. TELESCOPIC DIPPER REVISION
7. REVISIONE DEL BRACCIO TELESCOPICO .


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