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Komatsu Wheel Loader WA95-3 sn: HA980376 and up Workshop Service Manual

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5.3662 MB PDF File

Original Illustrated Factory Workshop Service Manual for Komatsu Wheel Loader WA95.

Original factory manuals for Komatsu Loaders, Dozers, Excavators contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
WA95-3 sn: HA980376 and up

Format: PDF, 198 Pages
Language: English

Contents:
Information on these Operating Instructions
Why You Should Read these Operating Instructions
Notes on Safety Regulations
Correct Use
Safety Notes in the Operating Instructions
Standards and Guidelines
CE-Conforming Equipment
CE-Conforming Equipment of the Manufacturer According to Document 42W-93-11130
Loading and Transporting the Machine
Loading and Transporting the Machine
Securing the Articulated Steering
Lifting the Machine
Driving Machine Onto Loading Area of Transport Vehicle
Securing the Machine During Transport
After Transport
Dimensions, Weights, and Operating Values
Technical Data
Safety
General Safety Measures
Safety Instructions
Safety Devices
Emergency Exit
Clothing and Personal Protection
Machine Modifications
Before You Leave the Driver's Seat
Mounting and Dismounting
Fire Prevention and Fire Fighting
Protection Against Asbestos Dust
Protection Against Injuries
Working at High Temperatures
Roll-Over Protection System (ROPS)
Attachment for Protection Against Falling Objects (FOPS)
Attachments
Battery
Before You Start the Engine
Workplace Safety
In the Driver's Cab
In-Door Operation
Gas, Dust, and Inflammable Vapours
Mirrors, Windows, and Lighting
Machine Operation
Before You Start the Engine
Reversing
Driving
Driving On Slopes
Emergency Lowering System
Working Close to Overhead Power Transmission Lines
Loading
Good Vision
Working On Snow
Height Limitation
Brakes
Working On Loose Soil
Working with the Forklift Truck Attachment
Parking the Machine
Transport
Loading and Unloading the Machine
Transport
Safety Measures During Maintenance
Personnel
Prior to Start of Maintenance Measures
During Maintenance
Tyres
Labeling
Positions of Safety Labels
Information Labels
Controls and Indicators
Overall View of the Machine
Controls and Indicators .
Overall View
Instrument Panel
Warning Lights
Control Lamps
Measuring Indicators
Switches
Control Levers, Pedals
Articulated Steering Catch
Traction Device
Socket
Door Unlocking System
Alarm Horn for Reverse Driving (Option)
Operation .
Running in the Machine
Preparing the Machine Start
Visual Checks (also refer to chapter "Maintenance Prior to Machine Start")
Adjustments Prior to Machine Start
Adjusting the Drivers Seat
Adjusting the Steering Column
Adjusting the Armrest
Adjusting the Rear-View Mirrors
Adjusting the Heating and Ventilation System
Operating the Air Conditioning
Putting on the Safety Belt
Starting and Switching Off the Engine
Starting the Engine
Switching Off the Engine
Driving
Start-Up
Driving with the high-speed gear
Changing the Driving Direction
Reverse Driving
Turning
Braking
Stopping
Longer-Distance Driving
Operating the Machine
Tyre-Appropriate Operation
Adjusting the Bucket Positioner
Loading
Transporting
Dumping/Unloading
Planing
Working With the Forklift Truck Attachment
Precautions For Special Operations
After the work is finished
Instructions for Winter Operation
Longer Standstill Periods of the Machine
Troubleshooting .
Troubleshooting
Warning Lights and Indicators
Electrical System
Engine
Hydraulic System
Brakes
Axles
Driver's cab
Emergency Steering Characteristics
Emergency Lowering System
Starting the Engine with a Battery Jumper Cable
Towing the Machine
Inadequate Braking Effect
Maintenance.
Maintenance Basics
Cleaning the Machine
Working-Area-Dependent Maintenance
Lubricants and Operating Agents
Replacing Safety-Related Parts
Spare Parts and Consumable Components
Electrical System
Tyres
Tools
Torque for Standard Nuts and Bolts
Maintenance Schedule
Maintenance Prior to Start
Cooling System, Checking the Coolant Level, Topping Up Coolant
Engine, Checking the Oil Level, Topping Up Oil
Engine, Draining Off Oil
Checking the Fuel Level, Refuelling
Checking the Controls
Checking the Electrical Connections
Heater / Air conditioning: checking rate of air flow
Other Maintenance Measures Prior to Start
Maintenance upon Demand
Checking the Air Conditioning System
Maintenance Every 10 Operating Hours
Lubrication
Maintenance After the First 50 Operating Hours
Engine, Changing Oil and Replacing the Oil Filter Cartridge
Replacing the Oil Filter Cartridge
V-Belt, Checking the Condition
V-Belt, Checking and Adjusting the Tension
Hydraulic System, Replacing the Filter Insert
Checking and Tightening the Wheel Nuts
Front and Rear Axle, Oil Change
Transfer Box Gearing - Changing Oil
Maintenance Every 50 Operating Hours
Checking the Cooling System, Coolant Level in the Radiator and expanion tank
Draining Off Water and Dirt Deposits From the Fuel Tank
Checking the Service Brake and Oil Level, Refilling Oil
Checking the Battery and Acid Level
Re-Charging the Battery
Lubrication
Maintenance Every 100 Operating Hours
Draining the Water Separator, Removing Water and Dirt Deposits
Maintenance Every 250 Operating Hours
Changing the Engine Oil and Oil Filter Cartridge
Checking the V-Belt Condition
Checking and Adjusting the V-belt Tension
Front and Rear Axle, Checking the Oil Level
Air Filter, Removing and Re-Installing the Filter Insert, Checking and Cleaning the Filter Insert
Cleaning the Radiator Segments
Lubrication
Maintenance Every 500 Operating Hours
Changing the Fuel Filter and Filter Element
Changing the Filter Cartridge of the Hydraulic System
Cleaning the Water Separator
Lubrication
Transfer Box Gearing, Checking the Oil Level and Refilling Oil
Air Filter, Replacing the Filter Insert, Replacing the Safety Filter
Heater/Air Conditioning: cleaning/replacing Filter Fleece or cleaning Condenser
Checking the ALS-Accumulator Gas Pressure (Option)
Maintenance Every 1000 Operating Hours
Cooling System, Exchanging Coolant and Cleaning the System
Front Axle, Oil Change
Rear Axle, Oil Change
Transfer Box Gearing, Oil Change
Service Brake
Checking and Adjusting System Pressures
Checking and Adjusting the Valve Play
Checking and Adjusting the Injection Nozzles, Nozzle Pressure and Fuel-Jet Pattern
Checking the Accumulator Gas Pressure of third Control Circuit
Maintenance Every 2000 Operating Hours
Hydraulic System, Oil Change
Ventilating the Hydraulic Oil Tank
Cooling System, Checking the Antifreeze Content of the Coolant
Checking the Cooling System
Checking the Fuel Pump
Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required)
Checking the Water Pump
Checking and Adjusting the Fuel Injection and Injection time
Technical Data
Technical Data .
Noise Emission Levels
Vibration Level
Limit Values for Slopes
Special Equipment and Attachments .
ALS-Electronics
Structure and Functioning Principle of the ALS-Electronics
Precautionary Measures for Switching on the ALS-Electronics
Operation of the ALS-Electronics
Handling of the Pressure Accumulator
Index .


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