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ZF 5HP24 AUTO TRANSMISSION WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
PARTS CATALOG MANUAL ALSO INCLUDED
TRANSMISSION COVERED:
5-SPEED AUTOMATIC TRANSMISSION ZF 5HP24
CONTENTS:
GENERAL INFORMATION
PICTURE OF THE TRANSMISSION
DIAGRAM OF POWER FLOW
PREVIOUSLY USED FOR THE OIL SUPPLY DIAGRAMS
MAKING ADJUSTMENTS
MEASURING THE DISC SETS (PROCEDURE)
ADJUSTING CLEARANCE OF BRAKE F (SNAP RING)
ADJUSTING CLEARANCE OF BRAKE D (SNAP RING)
ADJUSTING CLEARANCE OF BRAKE E (SNAP RING)
ADJUSTING CLEARANCE OF CLUTCH C (SNAP RING)
ADJUSTING CLEARANCE OF CLUTCH A (SNAP RING)
ADJUSTING CLEARANCE OF CLUTCH B (SNAP RING)
OUTPUT PLAY (SHIM)
INPUT PLAY (SHIM)
ADJUSTING SWITCH (DETENT SPRING)
TIGHTENING TORQUES
TRANSMISSION TEST (TEST BENCH/VEHICLE)
SPECIAL TOOLS
FUNCTION TESTS
POSITION SWITCH
DISASSEMBLY
DISASSEMBLY OF THE TRANSMISSION AS OF THE ASSEMBLY GROUP
BRAKE F WITH FREEWHEEL, 1ST GEAR
OUTPUT
TOWER
BRAKE D, E AND CLUTCH
PLANETARY DRIVE (III, II AND I)
TOWER II
OIL SUPPLY
TRANSMISSION WITH FLOW CONTROL VALVE AND BREATHER
TRANSMISSION WITH SELECTOR MECHANISM AND PARKING LOCK
ASSEMBLY
TRANSMISSION WITH SELECTOR MECHANISM AND PARKING LOCK
BRAKE F WITH FREEWHEEL, 1ST GEAR
TOWER I
PLANETARY DRIVE (III, II AND I)
BRAKE (E AND D)
ASSEMBLY, CLUTCH
OUTPUT
TOWER II (INPUT WITH CLUTCHES A AND B)
CLUTCH A (INPUT)
CLUTCH B (INPUT)
OIL SUPPLY
CONTROL UNIT, OIL PAN AND CONVERTER
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 36 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
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