Original Illustrated Factory Workshop Service Manual for CAT Electric Forklift Truck EC-Series.

Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, wihhout restrictions, contains Searchable Text and bookmarks

Covered models:
EC15K EC18K EC18KL (A3EC1-10200-up)
EC15K EC18K EC18KL (A3EC1-20200-up)
EC15K EC18K EC18KL (A3EC1-30200-up)
EC15K EC18K EC18KL (A3EC2-40200-up)
EC20K EC25K (A3EC2-10200-up)
EC20K EC25K (A3EC2-20200-up)
EC20K EC25K (A3EC2-30200-up)
EC20K EC25K (A3EC2-40200-up)
EC20K EC25K (A3EC2-80200-up)
EC25KE EC25KL EC30K (A3EC3-10200-up)
EC25KE EC25KL EC30K (A3EC3-20200-up)
EC25KE EC25KL EC30K (A3EC3-30200-up)
EC25KE EC25KL EC30K (A3EC3-40200-up)
EC25KE EC25KL EC30K (A3EC3-80200-up)
EC30KL (A3EC4-40200-up)

Format: PDF,390 Pages
Language: English

Contents:
Chapter 1: General Information
Scope
Truck Models Covered
Nameplate and Serial Number Locations
Dimensions
Dimensions Chart
General Information (Standard Models)
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description
General Information
Front Wheels
Removal
Method 1
Method 2
Method 3
Installation
Disassembly
Removing Front Wheel Hub
Inspection after Disassembly
Reassembly
Axle Housing
Front Wheel Hub
Hub Bearing Preload
Installation and Setting Preload
Reduction Differential
Description
Disassembly
Inspection after Disassembly
Reduction Gear
Differential
Reassembly
Inspection and Adjustment
Side Bearing Preload
Reduction Gear Backlash
Reduction Gear Face Runout
Tooth Contact
Tooth Contact Adjustment
Chapter 3: Transfer Assembly
Description
Disassembly
Disassembly Sequence
Inspection after Disassembly
Reassembly
Chapter 4: Rear Axle
Description
Rear Wheels
Removal
Installation
Rear Axle
Removal
Installation
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Minimum Turning Radius Adjustment
Chapter 5: Brake System
Description
Automatic Adjusting Device
General Information
Master Cylinder
Disassembly
Inspection after Disassembly
Reassembly
Service Brakes Disassembly
(EC15K - 18KL)
(EC20K - 30KL)
Inspection after Disassembly
Reassembly
(EC15K - 18KL)
(EC20K - 30KL)
Wheel Cylinders
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Chapter 6: Steering System
Steering System
Description
Steering System
Oil Flow Sequence
General Information
Steering Gear
Steering Wheel
Removal
Installation
Steering Gear
Inspection after Removal
Disassembly
Working Rules and Tips
Suggestions
Inspection after Disassembly
Reassembly
Suggestions
Steer Pump
Removal
Installation
Disassembly
Sequence
Working Rules and Tips
Suggestions
Inspection after Disassembly
Reassembly
Sequence
Suggestions
Inspection after Reassembly
Chapter 7: Hydraulic System
Hydraulic System
Description
Schematic
Hydraulic Tank
Hydraulic Pump
Control Valve
Lift and Tilt Cylinders
Flow Regulator Valve
Down Safety Valve
Removal and Installation Warning
Hydraulic Pump
Removal
Installation
Disassembly
Working Rules and Tips
Suggestions
Inspection after Disassembly
Body
Mounting Flange Face
Bushes and Balance Plate
Gears
Reassembly
Inspection after Reassembly
Control Valve
Removal
Installation
Disassembly
Suggestions
Reassembly
Lift and Tilt Cylinders Removal
Lift Cylinders
Tilt Cylinders
Disassembly
Lift Cylinders
Tilt Cylinders
Flow Regulator Valve
Inspection after Disassembly
Precautions for Reassembly
Inspection and Adjustment
Hydraulic Tank
Control Valve
Lift and Tilt Cylinders
Adjusting Method
Testing
Chapter 8: Mast and Forks
Description
Removal and Installation
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Forks
Chain Tension Adjustment
Clearance Adjustment on Lift Bracket
Mast Clearance Adjustment
Main Roller Shim Replacement
Mast Strip Adjustment
Tilt Angle Adjustment
Lift Cylinder Stroke Adjustment
Bleeding Lift Cylinders
Service Data
Troubleshooting
Chapter 9: Troubleshooting Section
Front Axle and Reduction Differential
Brake System
Steering System
Hydraulic System
Rear Axle
Mast and Forks
Chapter 10: Maintenance Service Data
Maintenance Service Data
Front Axle and Reduction Differential
Transfer Case
Rear Axle
Brake System
Steering System,
Hydraulic System
Mast and Forks (Simplex Mast)
Tightening Torques for Standard Bolts and Nuts
Fine ThreadWith Spring Washer
Fine ThreadWithout Spring Washer
Coarse ThreadWith Spring Washer
Coarse ThreadWith Spring Washer
Maintenance Chart
Planned Replacement Parts
Lubrication Information
Chart
Lubricant Specifications
Recommended Brands of Lubrications
Weight of Major Components (Approximate)
Special Service Tools
Special Tool Illustrations
Inspection Guide