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KOMATSU PC800LC-8 SN 50001 and up Field Assembly Instruction
KOMATSU GALEO PC800LC-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Operation & Maintenance Manual.
This manual contains a number of instructions and safety recommendations regarding driving, handing, lubrication, maintenance, inspection and adjustment of the equipments.
The manual is to promote safety maintenance and enhance machine performance.
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CONTENTS AS FOLLOWS:
==========
Specifications
Precautions for Field Assembly
Assembling Procedures, Applicable Equipment and Schedule
Kit Layout Diagram
Transportation
List of Tools for Field Assembling
Tightening Torque
Coating Materials
A. Assembly of Base Machine
A- 1. Installation of Left and Right Track Frames
A- 2. Installation of Travel Pipe
A- 3. Installation of Top Guard
A- 4. Installation of Radiator Cover
A- 5. Installation of Rearview Mirror
A- 6. Installation of Left Side Step
A- 7. Installation of Handrail
A- 8. Installation of Handrail (With top guard)
A- 9. Installation of Muffler Tail Tube
A-10. Sticking Sheet to Counterweight
A-11. Installation of Counterweight
A-12. Installation of ORBCOMM Antenna (if equipped)
A-13. Installation of Step Light
A-14. Air Bleeding of Travel Motor
A-15. Installation of Travel Piping Cover
A-16. Testing Track Shoe Tension
A-17. Check Fuel, Coolant and Oil Levels
A-18. Parts to be Touched up after Field Assembly
B. Assembling of Work Equipment of Backhoe
B- 1. Assembly of Arm Cylinder
B- 2. Connection of Arm Cylinder Hoses
B- 3. Installation of Boom Cylinder Foot
B- 4. Relieving Remaining Pressure from Hydraulic Circuit
B- 5. Installation of Boom Cylinder Hoses
B- 6. Assembly of Boom Assembly
B- 7. Hose Connection of Arm and Bucket Circuits
B- 8. Installation of Quick Return Hose
B- 9. Installation of Boom Cylinder
B-10. Installation of Arm Assembly
B-11. Installation of Hose between Boom and Bucket Cylinder
B-12. Installation of Bucket Assembly
B-13. Lubrication Piping to Work Equipment
B-14. Air Bleeding from Cylinder
B-15. Wiring of Work Equipment
B-16. Greasing after Assembling Work Equipment
M. Procedure for Inspection and Maintenance after Completion of Assembly
M- 1. Inspection of Oil Level in Hydraulic Tank and Refill
M- 2. Replacement of Return Filter (Standard Filter to Flushing Filter)
M- 3. Flushing of Hydraulic Circuit
M- 4. Error Code
C. Assembling of Work Equipment of Loading Shovel
C- 1. Releasing residual pressure in hydraulic circuit
C- 2. Pulling out boom foot pin and boom cylinder foot pin
C- 3. Installation of boom and arm assembly
C- 4. Installation of flushing piping between chassis and boom
C- 5. Installation of flushing piping for boom cylinder and arm cylinder
C- 6. Installation of flushing piping for bucket cylinder
C- 7. Installation of flushing piping for bottom dump cylinder
C- 8. Installation of boom cylinder
C- 9. Installation of boom cylinder foot
C-10. Installation of boom cylinder hoses
C-11. Installation of boom cylinder rod pin
C-12. Installation of arm cylinder hoses
C-13. Installation of bucket cylinder
C-14. Installation of bucket cylinder hose
C-15. Installation of connecting hoses between chassis and boom top
C-16. Installation of bottom dump cylinder hoses
C-17. Installation of bucket assembly
C-18. Installation of working lamps
C-19. Installation of work equipment grease piping
C-20. Greasing after assembling of work equipment
C-21. Bleeding air from work equipment circuit
C-22. Checking oil level in hydraulic tank and adding oil
C-23. Replacement of Return Filter (Standard Filter to Flushing Filter)
C-24. Flushing of Hydraulic Circuit
Field Assembly Inspection Report (Backhoe)
Field Assembly Inspection Report (Loading Shovel)
File Data
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