Form Number 8-71551 (with revision Bur. 8-66040R1)
Covers the PHASE 1 580K machines. Phase 1 580K machines serial numbers are JJG0020000 and BELOW. If your serial number begins with "17 or is below JJG0020000 it is a Phase 1

Pages - 1,285

Color Diagrams

Large Foldout Diagrams

Large D-Slant Binder

Section Tabs

Table of Contents:

GENERAL:
Safety rules, Service Manual Introduction and Torque Specifications
General Engine Specifications
Detailed Engine Specifications
General Machine Specifications
Maintenance and Lubrication

ENGINE:
Removal and Installation of the Engine, Radiator, Power Shuttle,
Torque Converter and Front Engine Support
engine Accessories (Air Cleaning System, Spark Arresting Muffler,
Ether Injection System Turbocharger Removal/Installation
Stall tests
Cylinder Head and Valve Train
Cylinder Block, Pistons, Rods, Camshaft, Main Bearings,
Oil Seals and Flywheel
Lubrication System
Cooling System
Turbocharger Disassembly/Assembly
Turbocharger Failure Analysis

FUEL SYSTEM:
Engine Controls, Fuel Lines and Fuel tank
Fuel System and Filters
Fuel Injection Pump and Drive Gear
Fuel Injectors

ELECTRICAL:
Removal and Installation of Electrical Components
Electrical Specifications and Troubleshooting
Electrical Schematics
Instrument Cluster
Battery
Starter and Starter Solenoid
Alternator

STEERING:
Removal and Installation of Steering Components
Optional Tilt and Telescoping Steering Column
Steering Specifications and Troubleshooting
Steering Control Valve - Eaton
Steering Control Valve - Danfoss
Steering Cylinder
Front Axle - Two Wheel Drive
Front Axle - Four Wheel Drive

POWER TRAIN:
Removal and Installation of Power Train Components
Maintenance
Power Shuttle Operation and Troubleshooting
Power Shuttle
Controls
Transfer Gear Box
Transaxle and Differential Lock, Wet Brake
Wheels and Tires

BRAKES:
Brakes (Brake Pedals to Transaxle)
Differential Brakes, Wet Brakes

HYDRAULICS:
Removal and Installation of Hydraulic Components
Maintenance
Hydraulic Schematics, Specifications and Troubleshooting
Cleaning the Hydraulic System
Hydraulic Pump - Sections Fastened Together With Studs
Hydraulic Pump - Sections Fastened Together With Car Screws
Loader Control Valve
Three Point Hitch Control Valve
Cylinders
Backhoe Control Valve
Swing Sequence Valve

MOUNTED EQUIPMENT:
Air Conditioning Troubleshooting
Air Conditioning System
Loader
Three Point Hitch
ROPS Cab and ROPS Canopy
Seat and Seat Belts
Suspension Seat
Backhoe