CLARK C500 Y 180 200 225 250 300 350 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL



MODEL COVERED:

CLARK C500-Y180/C500-Y200S/C500-Y225S/C500-Y225L/C500-Y250S FORKLIFT

CLARK C500-Y250L/C500-Y300S/C500-Y300L/C500-Y350/C500-Y165M/C500-Y200M FORKLIFT

SERIAL NUMBER: Y2235-1-7056 & ABOVE

SERIAL NUMBER: Y2235HT-1-7061 & ABOVE




ENGINE COVERED:

7.5L 8-CYLINDER V8, FORD LSG-8751 PETROL/LPG/CNG ENGINE

5.9L 6-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, 6BT 5.9 DIESEL ENGINE





CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
COOLING SYSTEM
RADIATOR SYSTEM
FUEL SYSTEM
AIR INDUCTION SYSTEM
ACCELERATOR LINKAGE
IMPCO LPG LOCK-OFF VALVE
VAPORIZER-REGULATOR
TRANSMISSION SYSTEM
CLUTCH MODULATION
LINKAGE AND CONTROLS
ELECTRICAL SYSTEM
STARTER AND BATTERY
ALTERNATOR SYSTEM
DRIVE AXLE WHEEL BEARING
PLANETARY AXLE WHEEL ENDS
SINGLE REDUCTION DIFFERENTIAL CARRIERS
DRIVER CONTROLLED MAIN DIFFERENTIAL LOCK
LUBRICATION SYSTEM
PROPELLER SHAFT SYSTEM
WHEELS AND TIRES
PARKING BRAKE SYSTEM
SERVICE BRAKE SYSTEM
AIR BRAKE SYSTEM
ROCKWELL AXLE CAM BRAKES
STEERING COLUMN AND STEERING GEAR
STEERING PUMP SYSTEM
STEER AXLE-STEER CYLINDER
HYDRAULIC FILTERS
HYDRAULIC COMPONENTS
MAIN HYDRAULIC PUMP
TYRONE HYDRAULIC PUMP
J.S. BARNES HYDRAULIC PUMP
VICKERS VALVE OVERHAUL
LIFT AND TILT CONTROL VALVE
HYDRAULIC SYSTEM PRESSURE
TILT CYLINDERS SYSTEM
HYDRAULIC RELIEF VALVE
HYDRAULIC TILT LOCK
UPRIGHT, CARRIAGE AND FORKS
COUNTERWEIGHT SYSTEM
DECAL REPLACEMENT AND PLACEMENT
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.