CLARK CGC CGP CDP 20 25 30 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL


MODEL COVERED:

CLARK CGC20, CGC25, CGC30 FORKLIFT

CLARK CGP20, CGP25, CGP30 FORKLIFT

CLARK CDP20, CDP25, CDP30 FORKLIFT




ENGINE COVERED:

2.4L 4-CYLINDER INLINE, SOHC, MITSUBISHI 4G64 PETROL/LPG/CNG ENGINE

3.0L 4-CYLINDER INLINE, WATER-COOLED, GM LPG ENGINE

3.3L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, MITSUBISHI S4S DIESEL ENGINE




CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL AND REPLACEMENT
FUEL SUPPLY SYSTEM
INLET AND EXHAUST SYSTEMS
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
INJECTION NOZZLES & PUMP
ELECTRICAL SYSTEM
STARTER-ALTERNATOR
CARBURETOR AND THROTTLE
VAPORIZER-REGULATOR
FUEL PUMP AND FILTER
AIR INDUCTION SYSTEM
TA-30 STANDARD TRANSAXLE
DRIVE AXLE ENDS
HYDROSTATIC TRANSMISSION
HYDROSTATIC SYSTEM PLUMBING
PUMP ADAPTOR AND COUPLINGS
CONTROL SYSTEM
HYDROSTATIC DRIVE MOTORS SERVICE
AXIAL PISTON PUMP & MOTOR
IGNITION SYSTEM
DISTRIBUTOR OVERHAUL
INSTRUMENT POD
CUSHION WHEELS AND TIRES
DRIVE WHEEL-STEER WHEEL
PNEUMATIC WHEELS AND TIRES
BRAKE/INCHING SYSTEM (HYDROSTATIC TRANS)
BRAKE SYSTEM (STANDARD TRANSAXLE)
SERVICE BRAKE-PARKING BRAKE
STEERING COLUMN AND GEAR
STEER AXLE-STEER CYLINDER
WHEEL BEARING LUBRICATION
MAIN HYDRAULIC PUMP
HYDRAULIC FILTERS AND FLUID
HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
HYDRAULIC SYSTEM PRESSURE
TILT CYLINDERS SYSTEM
TILT FLOW CONTROL SYSTEM
CARRIAGE AND UPRIGHT ROLLER
CYLINDER-SHIMMING-CHAIN
FORK AND CARRIAGE
COUNTERWEIGHT SYSTEM
OVERHEAD GUARD/OPERATORS CELL R&R
FLOORBOARD, COWLS, RADIATOR COVER, AND SEAT
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM





THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

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THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.