CLARK CMP 40 45 50S FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL



MODEL COVERED:
CLARK CMP 40 FORKLIFT TRUCK
CLARK CMP 45 FORKLIFT TRUCK
CLARK CMP 50S FORKLIFT TRUCK



ENGINE COVERED:
4.0L 4-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, PERKINS 1004.4T DIESEL ENGINE



CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
LUBRICATION SYSTEM
FUEL INJECTION PUMP
ALTERNATORS SYSTEM
STARTER MOTORS SYSTEM
POWER STEERING PUMP
COOLING SYSTEM
TRANSAXLE OVERHAUL
DRIVE AXLE OVERHAUL
DIFFERENTIAL CARRIER
AXLE HOUSING SYSTEM
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
WHEELS AND TIRES SYSTEM
PNEUMATIC WHEELS AND TIRES
DUAL-DRIVE WHEEL SYSTEM
SERVICE AND INCHING BRAKES
BRAKE VALVE/MASTER CYLINDER OVERHAUL
PARKING BRAKE SYSTEM
STEERING SYSTEM
STEER CYLINDER SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.