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Jungheinrich Order Picker EKS 513, EKS 515(K), EKX 513, EKX 515(K) Workshop Service Manual
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
EKS 513 (from 06.2007)
EKS 515 (from 06.2007)
EKS 515K (from 06.2007)
EKX 513 (from 06.2007)
EKX 515 (from 06.2007)
EKX 515K (from 06.2007)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Operating Instructions (05.2007-04.2012), PDF, 341 Pages
2. Operating Instructions (from 05.2012), PDF, 553 Pages
3. Service Manual, Part 1, PDF, 1011 Pages
Contents:
Safety Notes
Component Layout
Torques
EKX 513 Speed Performance Setting
Hydraulic Speeds
Wiring Diagrams (Electrical / Hydraulic)
Hydraulics
Event Messages
Torques
BUS systems
Brakes / Brake Functions
Braking Distances in Relation to Speed
Load wheel brakes
Disassembly / Assembly and Replacement of Controller Components
Disassembly I Assembly of the Gas Pressure Damper and
Control Panel Adjuster Magnet 9Y3 of theTilt Adjusting Unit
Control panel
Deadman Button Setting
Jungheinrich ISM
ISM Component Assembly
Computer A2 Input Routing, Output Routing
Pin Layout for Saab Connectors
Controller, computer and CAN-Bus analysis
Node IDs (Can IDs), Names, Assembly Location of Computers in Truck
ATECH Zivan NG9 On-Board Charger
GFTI I D80/150 HRS - TOP On-Board Charger
Current Collectors, Bus Bars and "Power Transfer" Distributor Boxes
On-Board Charger, Current Collector - Settings in JUDIT
Speed Sensors 1B10, 1B10.1, 1B11 and 1B11.1
Load Wheel Diagnostics
Speed Sensors 1B10 and 1B11
General Description of Controller and Drive Systems
AC-3 Power Control
Drive System Drive Motor 1M1
Sensor (BERU)
Single Wheel Transmission
Replacing the Wheel Bolts
Transmission Oil Replacement
Drive Wheel Disassembly / Assembly
Vulkollan Wheel Wear Limits
Nord-Lock lockwashers
Battery Lock Left/Right Initiators (7B13 I 7B13.1)
Disassembly / Assembly of Operator Position Carriage with Mast Assembled and Cabin
CastorReplacement
RG 16-E Rescue Belt
4. Service Manual, Part 2, PDF, 1323 Pages
Contents:
Technical Specifications
Skylotec rescue equipment
Instructions for Handling and Checking the Fall Protection Equipment
PPS Scanner Front Screen Cleaning and Replacement
Software and Parameter Setting
47-segment and indicator displays
Test List - PersonalSafetySystem (PPS)
Protection Field and Warning Field Change with the Personal Protection System (PPS)
S 3000 Laser Scanner Design
Securing the driver platform I mast
Mast Anchoring Assemblies
Mechanical Tilt Safety Device
Electric Support Column
Slack Chain Safety Device 2S69, 2S69.1, 2S69.2 and 2S69.3
Main Lift Sensor Bearings 2B5 I 2B5.1 and Main Lift Reference Sensor 2B8
Sensor Bearing
Operator Position Carriage Sensor Bearing 2B6 (2B6.1) and Operator Position Carriage
ReferenceSensor 2B9Operator Position Carriage Sensor Bearing 2B6 (2B6.1)
Adjusting the Spring Path on the Mast Cable
Replacing the Gasket Kit on the Lift Cylinder Head
Disassembly / Assembly / Adjustment of Mast Rollers and Plastic Slide Pieces
Mast - Truck Chassis Assembly / Disassembly
Adjusting the ZT and DZ Masts
Mast Disassembly
Mast Rollers with Eccentrics
Automatic Chain Lubrication
Load Chains (Cleaning, Inspection and Lubrication)
Marker Ring Adjustment on Dipstick
Adjusting the "Traverse" and "Rotate" pressure relief valves
on the "driver's position carriage" (H2)hydraulic control block
Relief pressure setting on the hydraulic control block in the "drivecompartment" (H1)
Bleeding the Hydraulic Cylinders
Bleeding the Rotary Drive
Aspirating / Bleeding t he Hydraulic System
Pump motor 2M1
Drive Compartment Assembly-Hydraulic Control Block H1
Hydraulic control block H2 in the operator position carriage
Replacing the Hydraulic Oil Filter
Clearance Height Mechanical Adjustment
Telescopic Shuttle Table
Symmetrical Fork Positioner
Measuring and Adjusting the Mast Tilt on the EFX 410/413
Turret Head Disassembly / Assembly and Adjustment
Self-Aligning Bearing, Lateral Guidance Wheel and Drive Shaft Replacement
Backing Roller Replacement
Power cable drag tray
Rotate Actual Value Transmitter (8U28)
Auxiliary Mast Disassembly / Assembly
Adjusting the Auxiliary Mast Mechanical 90° End Stops
Auxiliary Lift Sensor Bearing 2B7 and Auxiliary Lift Reference Sensor 2B10
Disassembly / Assembly of Auxiliary Lift Cylinder and Piston
Judit - Descriptions
Guided Commissioning
Swivel Traverse Frame Assembly / Disassembly
Load Wheel Magnetic Brake 7Y6 / 7Y7
User instruction guidelines
Maintenance Charts
Steering Actual Value Transmitter 3U9 Disassembly / Assembly and Adjustment
RSC28 MH Angle Sensor
Steer Angle Sensor 3B19
Steer Motor 3M1 / Steering Transmission
Warehouse navigation
Horizontal Position Detection
Assembly / Disassembly of RFID Reader (8U14 18U14.1) on Truck
FJ and FS Ground Systems
Track Assignment
Assembly / Disassembly of Wire Guidance Sensors
Aisle Detection - Optical Sensors (1B3, 1B4)
Wire guidance line driver with emergency power supply
Release frequency - evaluation by wire guidance sensors
Automatic Control Assemblies on the Truck
Commissioning an Automated Truck
Centring Frame
System Interface
Apron Field Configuration
Fine Positioning
Setting up the Calibration Station
File Data
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