MERCURY MARINE OPTIMAX 75 90 115 125 & PRO XS 115 WORKSHOP SERVICE REPAIR MANUAL


THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION

YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ADOBE WEBSITE

AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ZIP WEBSITE



APPLICABLE MODEL:
SERIAL NUMBER: 0T801000 & ABOVE
75 OPTIMAX (Laser II, High Five, Black Max Aluminum, Trophy, Vengeance)
90 OPTIMAX (Laser II, High Five, Black Max Aluminum, Trophy, Vengeance)
115 OPTIMAX (Laser II, High Five, Black Max Aluminum, Trophy, Vengeance)
115 PRO XS (Laser II, Trophy, Vengeance)
125 OPTIMAX (Laser II, High Five, Black Max Aluminum, Trophy, Vengeance)


ENGINE COVERED:
1.5L 3-CYLINDER, WATER-COOLED


CONTENTS:
IMPORTANT INFORMATION
PRECAUTIONS
GENERAL SPECIFICATIONS
PROPELLER INFORMATION CHARTS
MAINTENANCE SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
OUTBOARD INSTALLATION
STEERING CABLE
DRILLING OUTBOARD MOUNTING HOLES
FRONT COWL GROMMET
FLUSH HOSE ROUTING
REMOTE BOAT HARNESS
BATTERY CABLE CONNECTIONS
SMARTCRAFT HARNESS CONNECTION
SHIFT CABLE INSTALLATION
THROTTLE CABLE INSTALLATION
FUEL SYSTEM
INJECTION SYSTEM
PADDLE WHEEL SPEED SENSOR
IGNITION SYSTEM
PROPULSION CONTROL MODULE (PCM)
COMPUTER DIAGNOSTIC SYSTEM (CDS)
MAIN POWER RELAY (MPR)
FLYWHEEL SYSTEM
THROTTLE POSITION SENSOR (TPS)
MANIFOLD SYSTEM
GUARDIAN PROTECTION SYSTEM
CHARGING AND STARTING SYSTEM
STARTER MOTOR-ALTERNATOR
TIMING-SYNCHRONIZING-ADJUSTING
IDLE SPEED ADJUSTMENT
DFI OPERATION SYSTEM
AIR INDUCTION SYSTEM
VAPOR SEPARATOR SYSTEM
FUEL RAIL SYSTEM
CONTROLLING EMISSIONS SYSTEM
POWERHEAD SYSTEM
CRANKSHAFT-PISTONS-CONNECTING RODS
CYLINDER BLOCK AND CRANKCASE
AIR COMPRESSOR ASSEMBLY
COOLING SYSTEM
CLAMP/SWIVEL BRACKETS
DRIVESHAFT HOUSING
POWER TRIM OPERATION
SHOCK FUNCTION SYSTEM
GEAR HOUSING SYSTEM
BEARING CARRIER & PROPELLER SHAFT
THROTTLE LEVER & LINKAGE
EXHAUST PLATE SYSTEM
SHIFT BRACKET SYSTEM
TROUBLESHOOTING
CIRCUIT DIAGRAMS


THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.

I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.