CLUB CAR 2004 PRECEDENT SERVICE REPAIR & MAINTENANCE MANUAL




VEHICLE SPECIFICATIONS:
DRIVE MOTOR: DIRECT DRIVE, 48 VOLTS DC, SHUNT-WOUND, 3.2 HP
TRANSAXLE: DOUBLE REDUCTION HELICAL GEAR WITH 12.3:1 DIRECT DRIVE AXLE
ELECTRICAL SYSTEM: 48 VOLTS DC, REDUCED SPEED REVERSE
BATTERIES: HIGH CAPACITY, DEEP CYCLE, 12 VOLT
CHARGER: AUTOMATIC, 48-VOLT; UL AND CSA LISTED


CONTENTS:
SAFETY WARNINGS
VEHICLE SPECIFICATIONS
GENERAL INFORMATION
BODY AND TRIM
FRONT AND REAR BODY REPAIR
ACCELERATOR AND BRAKE PEDAL GROUP
DEBRIS SHIELDS
BRAKE RETURN SPRING
PAWL ASSEMBLY
ACCELERATOR RETURN SPRING
PEDAL GROUP INSTALLATION
WHEEL BRAKE ASSEMBLIES
STEERING
RACK AND PINION
FRONT SUSPENSION
WHEELS AND TIRES
REAR SUSPENSION
PERIODIC MAINTENANCE
ELECTRICAL CIRCUITS
CONTROL CIRCUIT
ONBOARD COMPUTER CIRCUIT
POWER CIRCUIT
CHARGE CIRCUIT
WIRING DIAGRAM
TROUBLESHOOTING
COMMUNICATION DISPLAY MODULE (CDM)
ELECTRICAL SYSTEM AND TESTING
ELECTRICAL COMPONENTS
KEY SWITCH
BATTERY WARNING LIGHT
FORWARD/REVERSE ROCKER SWITCH
ELECTRONICS MODULE COVER
TOW/RUN SWITCH
MOTOR CONTROLLER OUTPUT REGULATOR (MCOR)
REVERSE BUZZER
ELECTRONICS MODULE
SOLID STATE SPEED CONTROLLER
SOLENOID SYSTEM
ONBOARD COMPUTER (OBC)
CHARGER RECEPTACLE
BATTERIES SYSTEM
BATTERY CHARGER
MOTOR SYSTEM
TRANSAXLE (TYPE G)
TRANSAXLE (TYPE K)


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.