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DANA SPICER T2000 POWERSHIFT GEARBOX WORKSHOP SERVICE MANUAL
APPLICABLE MODEL:
DANA SPICER OFF HIGHWAY T2000 POWERSHIFT TRANSMISSION (3 & 6 SPEED LONG DROP WITH RANGE SHIFT)
CONTENTS:
SAFETY PRECAUTIONS
CLEANING, INSPECTION AND LEGEND SYMBOLS
TECHNICAL SPECIFICATIONS
MAINTENANCE
INSTALLATION DETAILS
CONVERTER DRIVE COUPLING
TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
EXTERNAL PLUMBING
SPEED SENSOR INSTALLATION
OPERATION OF THE TRANSMISSION
ELECTRIC SOLENOID CONTROLS
POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT
GEAR AND CLUTCH LAY-OUT
CONVERTER HOUSING
TRANSMISSION CASE AND REAR COVER
TURBINE SHAFT
DRIVE PLATE
TORQUE CONVERTER
AUXILIARY PUMP DRIVE
PUMP DRIVE
FORWARD SHAFT
REVERSE AND 2ND SHAFT
REVERSE IDLER
LOW SPEED SHAFT
3RD SHAFT
IDLER SHAFT (USED IN 6 SPEED AND 3 SPEED WITH DEEP RATIO)
IDLER SHAFT (USED IN 3 SPEED STANDARD RATIO)
OUTPUT SHAFT (6 SPEED)
OUTPUT SHAFT (3 SPEED STANDARD RATIO)
OUTPUT SHAFT ( 3 SPEED DEEP RATIO)
HI & LOW RANGE SHIFT CONTROL
CHARGING PUMP & FILTER
ELECTRIC CONTROL VALVE MOUNTING
ELECTRIC CONTROL VALVE ASSEMBLY
TROUBLESHOOTING GUIDE FOR THE T20000 TRANSMISSION
CHECK POINTS
SPEED SENSOR - STATIC STANDALONE TEST
VIEWS AND PARTS IDENTIFICATION
ASSEMBLY INSTRUCTIONS
HYDRAULIC ACTUATED AXLE DISCONNECT
PARKING BRAKES
SERVICE TOOLS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
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