ZF 5HP24 AUTO TRANSMISSION WORKSHOP SERVICE REPAIR MANUAL



PARTS CATALOG MANUAL ALSO INCLUDED


TRANSMISSION COVERED:
5-SPEED AUTOMATIC TRANSMISSION ZF 5HP24


CONTENTS:
GENERAL INFORMATION
PICTURE OF THE TRANSMISSION
DIAGRAM OF POWER FLOW
PREVIOUSLY USED FOR THE OIL SUPPLY DIAGRAMS
MAKING ADJUSTMENTS
MEASURING THE DISC SETS (PROCEDURE)
ADJUSTING CLEARANCE OF BRAKE F (SNAP RING)
ADJUSTING CLEARANCE OF BRAKE D (SNAP RING)
ADJUSTING CLEARANCE OF BRAKE E (SNAP RING)
ADJUSTING CLEARANCE OF CLUTCH C (SNAP RING)
ADJUSTING CLEARANCE OF CLUTCH A (SNAP RING)
ADJUSTING CLEARANCE OF CLUTCH B (SNAP RING)
OUTPUT PLAY (SHIM)
INPUT PLAY (SHIM)
ADJUSTING SWITCH (DETENT SPRING)
TIGHTENING TORQUES
TRANSMISSION TEST (TEST BENCH/VEHICLE)
SPECIAL TOOLS
FUNCTION TESTS
POSITION SWITCH
DISASSEMBLY
DISASSEMBLY OF THE TRANSMISSION AS OF THE ASSEMBLY GROUP
BRAKE F WITH FREEWHEEL, 1ST GEAR
OUTPUT
TOWER
BRAKE D, E AND CLUTCH
PLANETARY DRIVE (III, II AND I)
TOWER II
OIL SUPPLY
TRANSMISSION WITH FLOW CONTROL VALVE AND BREATHER
TRANSMISSION WITH SELECTOR MECHANISM AND PARKING LOCK
ASSEMBLY
TRANSMISSION WITH SELECTOR MECHANISM AND PARKING LOCK
BRAKE F WITH FREEWHEEL, 1ST GEAR
TOWER I
PLANETARY DRIVE (III, II AND I)
BRAKE (E AND D)
ASSEMBLY, CLUTCH
OUTPUT
TOWER II (INPUT WITH CLUTCHES A AND B)
CLUTCH A (INPUT)
CLUTCH B (INPUT)
OIL SUPPLY
CONTROL UNIT, OIL PAN AND CONVERTER
WIRING DIAGRAM


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.