ZF ECOMAT HP500 HP590 TRANSMISSION WORKSHOP SERVICE REPAIR MANUAL




OPERATING INSTRUCTION MANUAL ALSO INCLUDED



TRANSMISSION COVERED:
ZF-ECOMAT HP500 NBS TRANSMISSION
ZF-ECOMAT HP590 NBS TRANSMISSION


CONTENTS:
PREFACE
GENERAL INFORMATION
IMPORTANT WORK SAFETY NOTICE
SECTIONAL VIEW OF TRANSMISSION
TIGHTENING TORQUES
ADJUSTMENT DATA
TABLE OF SPRINGS
SPECIAL TOOLS
PLACING TRANSMISSION IN ASSEMBLY STAND AND REMOVING

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF RETARDER ACCUMULATOR

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF OIL COOLER

DISASSEMBLY AND ASSEMBLY OF CONNECTING COMPONENTS FOR SIDE-MOUNTED OIL COOLER

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF CONVERTER

REMOVAL AND INSTALLATION OF COVER PLATE

REMOVAL AND INSTALLATION OF OIL PAN

REMOVAL AND INSTALLATION OF INDUCTIVE SENSOR

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF HYDRAULIC TRANSMISSION CONTROL UNIT

REMOVAL AND INSTALLATION OF RETARDER VALVE

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF OUTPUT COVER

ADJUSTMENT OF TAPERED ROLLER BEARING

SETTING OF DISC PLAY FOR BRAKE F (NBS)

REMOVAL AND INSTALLATION OF MECHANICAL TRANSMISSION SECTION

MEASUREMENT AND ADJUSTMENT OF INDUCTIVE SENSOR RING

REMOVAL, INSTALLATION, DISASSEMBLY AND ASSEMBLY OF CONTROL UNIT

DISASSEMBLY/ASSEMBLY OF CLUTCH CARRIER

REMOVAL AND INSTALLATION OF D BRAKE

OPERATING INSTRUCTIONS


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.