YAMAHA VMAX 540 1984 1985 1986 1987 Snowmobile Service Manual Download Yamaha Snowmobile V-max vmx540 vmx540h vmx540j vmx540k vmx540l vmx 540 vmax h vmx j/h/k/l CHAPTER 1 GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER IMPORTANT INFORMATION PREPARATION FOR REMOVAL also DISASSEMBLYALL REPLACEMENT component GASKETS, OIL SEALS, also O-RINGS LOCK WASHERS/PLATES also COTTER PINS BEARINGS also OIL SEALS CIRCLIPS LOCTITE SPECIAL TOOLS FOR TUNE UP FOR ENGINE Repair FOR POWER TRAIN Repair FOR CARBURETION Repair FOR ELECTRICAL Repair CHAPTER 2. PERIODIC INSPECTION also ADJUSTMENT INTRODUCTION PERIODIC MAINTENANCE TABLE ENGINE SPARK PLUGS FUEL LINE INSPECTION COOLING SYSTEM VALVE CLEARANCE ADJUSTMENT CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT THROTTLE CABLE FREE PLAY ADJUSTMENT THROTTLE OVERRIDE SYSTEM CHECK COMPRESSION PRESSURE MEASUREMENT ENGINE OIL LEVEL INSPECTION ENGINE OIL REPLACEMENT CRANKCASE BREATHER HOSE INSPECTION CABURETOR JOINTS INSPECTION EXHAUST SYSTEM INSPECTION POWER TRAIN SHEAVE OFFSET ADJUSTMENT DRIVE V-BELT ENGAGEMENT SPEED CHECK PARKING BRAKE ADJUSTMENT BRAKE LEVER ADJUSTMENT BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) DRIVE CHAIN TRACK TENSION ADJUSTMENT SLIDE RUNNER INSPECTION MAXIMIZING DRIVE TRACK LIFE CHASSIS SKI/SKI RUNNER STEERING SYSTEM LUBRICATION ELECTRICAL HEADLIGHT BEAM ADJUSTMENT BATTERY INSPECTION FUSE INSPECTION SPEEDOMETER UNIT INSPECTION TUNING CARBURETOR TUNING CLUTCH GEAR SELECTION HIGH ALTITUDE TUNING FRONT SUSPENSION REAR SUSPENSION CHAPTER 3. CHASSIS STEERING SKI FRONT SUSPENSION HANDLING NOTES CHAPTER 4. POWER TRAIN PRIMARY SHEAVE also DRIVE V-BELT SECONDARY SHEAVE DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL WITH REVERSE MODEL SECONDARYSHAFT SECONDARYSHAFT, DRIVE CHAIN HOUSING BRAKE BRAKE PAD REPLACEMENT BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION also Repair BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION BRAKE MASTER CYLINDER ASSEMBLY SLIDE RAIL SUSPENSION FRONT AXLE also TRACK CHAPTER 5. ENGINE SEAT also FUEL TANK EXHAUST PIPE also MUFFLER ENGINE ASSEMBLY CAMSHAFTS CYLINDER HEAD VALVES also VALVE SPRINGS A.C. MAGNETO also STARTER CLUTCH OIL PAN also OIL PUMP CRANKCASE CHAPTER 6. COOLING SYSTEM HEAT EXCHANGER THERMOSTAT WATER PUMP CHAPTER 7. CARBURETION OR EFI CARBURETORS FUEL LEBEL ADJUSTMENT THROTTLE POSITION SENSOR FUEL PUMP CHAPTER 8. ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL IGNITION SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING A.C. MAGNETO SPARK PLUG IGNITION SPARK GAP IGNITION COIL THROTTLE OVERRIDE SYSTEM (T.O.R.S.) HANDLEBAR SWITCH (RIGHT) CARBURETOR SWITCH MAIN SWITCH MAIN RELAY ELECTRICAL STARTING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING MAIN SWITCH STARTER MOTOR CHARGING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING BATTERY STATOR COIL LIGHTING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING BULB(S) HEADLIGHT BEAM SWITCH HEADLIGHT RELAY Yamaha Snowmobiles, Snow-Mobile, Snow-Mobiles, Repair Manual, Repair Manual, Shop Manual, Workshop Manual, Download Repair Guide pdf, Engine Repair Guide, Handbook, Book, Intructions Manual, Riders Manual, Owners Manual 1984 1985 1986 1987 V-max vmx540 vmx540h vmx540j vmx540k vmx540l vmx 540 vmax h vmx j/h/k/l Thanks for using our manual download service. Despite compression the files can be very large. Please check you have enough storage space (can be up to 1 Gig) and you have a solid Internet connection. Sizes are mentioned on the page. CHAPTER 1 GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLYALL REPLACEMENT PARTS GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE SPECIAL TOOLS FOR TUNE UP FOR ENGINE SERVICE FOR POWER TRAIN SERVICE FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENT INTRODUCTION PERIODIC MAINTENANCE TABLE ENGINE SPARK PLUGS FUEL LINE INSPECTION COOLING SYSTEM VALVE CLEARANCE ADJUSTMENT CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT THROTTLE CABLE FREE PLAY ADJUSTMENT THROTTLE OVERRIDE SYSTEM CHECK COMPRESSION PRESSURE MEASUREMENT ENGINE OIL LEVEL INSPECTION ENGINE OIL REPLACEMENT CRANKCASE BREATHER HOSE INSPECTION CABURETOR JOINTS INSPECTION EXHAUST SYSTEM INSPECTION POWER TRAIN SHEAVE OFFSET ADJUSTMENT DRIVE V-BELT ENGAGEMENT SPEED CHECK PARKING BRAKE ADJUSTMENT BRAKE LEVER ADJUSTMENT BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) DRIVE CHAIN TRACK TENSION ADJUSTMENT SLIDE RUNNER INSPECTION MAXIMIZING DRIVE TRACK LIFE CHASSIS SKI/SKI RUNNER STEERING SYSTEM LUBRICATION ELECTRICAL HEADLIGHT BEAM ADJUSTMENT BATTERY INSPECTION FUSE INSPECTION SPEEDOMETER UNIT INSPECTION TUNING CARBURETOR TUNING CLUTCH GEAR SELECTION HIGH ALTITUDE TUNING FRONT SUSPENSION REAR SUSPENSION CHAPTER 3. CHASSIS STEERING SKI FRONT SUSPENSION HANDLING NOTES CHAPTER 4. POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT SECONDARY SHEAVE DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL WITH REVERSE MODEL SECONDARYSHAFT SECONDARYSHAFT, DRIVE CHAIN HOUSING BRAKE BRAKE PAD REPLACEMENT BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION BRAKE MASTER CYLINDER ASSEMBLY SLIDE RAIL SUSPENSION FRONT AXLE AND TRACK CHAPTER 5. ENGINE SEAT AND FUEL TANK EXHAUST PIPE AND MUFFLER ENGINE ASSEMBLY CAMSHAFTS CYLINDER HEAD VALVES AND VALVE SPRINGS A.C. MAGNETO AND STARTER CLUTCH OIL PAN AND OIL PUMP CRANKCASE CHAPTER 6. COOLING SYSTEM HEAT EXCHANGER THERMOSTAT WATER PUMP CHAPTER 7. CARBURETION OR EFI CARBURETORS FUEL LEBEL ADJUSTMENT THROTTLE POSITION SENSOR FUEL PUMP CHAPTER 8. ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL IGNITION SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING A.C. MAGNETO SPARK PLUG IGNITION SPARK GAP IGNITION COIL THROTTLE OVERRIDE SYSTEM (T.O.R.S.) HANDLEBAR SWITCH (RIGHT) CARBURETOR SWITCH MAIN SWITCH MAIN RELAY ELECTRICAL STARTING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING MAIN SWITCH STARTER MOTOR CHARGING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING BATTERY STATOR COIL LIGHTING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING BULB(S) HEADLIGHT BEAM SWITCH HEADLIGHT RELAY Yamaha Snowmobiles, Snow-Mobile, Snow-Mobiles, Service Manual, Repair Manual, Shop Manual, Workshop Manual, Download Repair Guide pdf, Engine Repair Guide, Handbook, Book, Intructions Manual, Riders Manual, Owners Manual 1984 1985 1986 1987 V-max vmx540 vmx540h vmx540j vmx540k vmx540l vmx 540 vmax h vmx j/h/k/l P.S. Manuals - your DIY specialist for repair manuals, workshop manuals and owner manuals. We have over 15.000 best quality manuals on stock for instant download. 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