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Bomag BW211D-40 service, training and operators manuals.

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Bomag BW 211D-4 / 212D-4 / 213 D-40 operating & maintenance
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Bomag BW211D-40 service training manual
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Bomag BW 211 / 212 / 213 D-40 and PD-40 service manual
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97.6961 MB PHP File - Platform: Indy

This collection contains the following 3 manuals:
Bomag BW 211D-40,BW212D-40,BW213D-40 and PD-40 service manual
Bomag BW 211D-40,BW212D-40,BW213D-40 and PD-40 operating & maintenance instructions.
Bomag BW 211D-40,BW212D-40,BW213D-40 with Deutz engine 2012C service training manual

Manual descriptions: Manual 1

Bomag BW 211D-40,BW212D-40,BW213D-40 and PD-40 service manual
This factory Service Manual has easy-to-read text sections with top quality diagrams and instructions. It has step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete any repair correctly & efficiently.
Table of Contents
General 7
1.1 Introduction 8
1.2 Safety regulations 9
1.3 General repair instructions 14
1.4 Tightening torques 24 Maintenance 29
2.1 General notes on maintenance 30
2.2 Table of fuels and lubricants 32
2.3 Running-in instructions 33
2.4 Maintenance chart 34 Technical data 37
3.1 Technical data 38 Connection overview 47
4.1 Connection overview 48 Tests and adjustments 51
5.1 Special tools, tests and adjustments 52
5.2 Checking the rotation speeds 56
5.3 Checking / adjusting the neutral positions of the travel pump 58
5.4 Pressure tests in the travel circuit 60
5.5 Checking / adjusting the vibrator shaft speeds 62
5.6 Pressure measurements in the vibration circuit 63
5.7 Check the leakage rate of the vibration motor 64
5.8 Pressure test in steering circuit 65 Flushing and bleeding 67
6.1 Special tools for flushing 68
6.2 Flushing - general 73
6.3 Flushing schematic travel circuit (distribution travel pump) 75
6.4 Flushing the travel circuit (travel pump distribution) 77
6.5 Flushing schematic travel circuit (distribution axle motor) 83
6.6 Flushing the travel circuit (axle motor distribution) 88
6.7 Flushing schematic for vibration drive 93
6.8 Flushing the vibration circuit 94
6.9 Bleeding the travel circuit 98
6.10 Bleeding the vibration circuit 100 Fundamental electrics 103
7.1 Understanding circuit diagrams 104
7.2 Terminal designations 109
7.3 Current and voltage 113
7.4 CAN-Bus 116
7.5 Resistance 118
7.6 Series / parallel connection 120
7.7 Ohm's law 122
7.8 Electrical energy 122
7.9 Formula diagram 123
7.10 Metrology 124
7.11 Diodes, relays, fuses 127
7.12 Batteries 130
7.13 Three-phase generator 133
7.14 Electric starter 141
7.15 Telemecanique switch 144
7.16 Inductive proximity switches 147
7.17 Angle sensors 148
7.18 Plug connectors 150
7.19 Deutsch plug, series DT and DTM 150
7.20 Plugs and terminals in spring clamping technology 157
7.21 Electric modules 160 Special tools, electrics 161
8.1 Special tools, electrics 162 Electronic modules 171
9.1 BEM, BOMAG Evib-meter 173
9.2 Electric module K04 234
9.3 Heating/air conditioning control 238 Speedometer Module 245
10.1 Speedometer module 246 Service Training 249
11.1 Service Training 251 Engine 315
12.1 Diesel engine, general 316
12.2 Service side 317
12.3 Starter side 318
12.4 Lubrication oil circuit 319
12.5 Oil pressure switch and low oil pressure circuitry 321
12.6 Check the engine oil level 322
12.7 Changing engine oil and oil filter cartridges 323
12.8 Coolant circuit 325
12.9 Coolant temperature switch 327
12.10 Disassembling and assembling the coolant temperature switch 328
12.11 Replacing the thermostat 329
12.12 Checking the thermostat in disassembled state 330
12.13 Check the coolant level 331
12.14 Change the coolant 331
12.15 Checking the anti-freeze concentration 332
12.16 Clean the cooling fins on engine and hydraulic oil cooler 333
12.17 Three-phase generator 334
12.18 Fuel supply 336
12.19 Injection system 339
12.20 Injection pump replacement during service 340
12.21 Injection valve replacement during service 349
12.22 Checking / repairing injection valves 352
12.23 Fuel filter 357
12.24 Check, clean the water separator 359
12.25 Change the fuel pre-filter cartridge 359
12.26 Change the fuel filter cartridge 361
12.27 Checking the compression 361
12.28 Check, adjust the valve clearance 362
12.29 Boost fuel solenoid valve 364
12.30 Engine shut-down solenoid 365
12.31 Air filter 366
12.32 Cleaning, changing the dry air filter cartridge 367
12.33 Heating flange on engine 369
12.34 Checking the heating flange control 372
12.35 Electric throttle control 373
12.36 Engine monitoring 375
12.37 Engine 378
12.38 Special tools, Deutz engine (BFM 2012) 380 Air conditioning system 393
13.1 Physical basics 394
13.2 Refrigerant R134a 397
13.3 Compressor oil / refrigeration oil 398
13.4 Working principle of the air conditioning system 399
13.5 Monitoring devices 399
13.6 Description of components 400
13.7 Checking the compressor oil level 406
13.8 Checking the magnetic clutch 407
13.9 Inspection and maintenance work 408
13.10 Checking, replacing the refrigerant compressor V-belt 408
13.11 Service the air conditioning 409
13.12 Drying and evacuation 412
13.13 Emptying in case of repair 412
13.14 Leak test 413
13.15 Filling instructions 414
13.16 Trouble shooting in refrigerant circuit, basic principles 417
13.17 Trouble shooting, refrigerant circuit diagram 421
13.18 Trouble shooting procedure 422
13.19 Steam table for R134a 432 Replacing the cab window panes 437
14.1 Assembly of window panes 438
14.2 Special tools 439
14.3 Auxiliary materials 440
14.4 Removing and installing the window pane 442 Drum 447
15.1 Special tools, drum, single drum rollers 448
15.2 Repair overview for drum 450
15.3 Removing and installing the drum 457
15.4 Repairing the drum 462
15.5 Disassembling and assembling the change-over weight 495
15.6 Changing the rubber buffers and adjusting the pretension 498 Oscillating articulated joint 501
16.1 Special tools, oscillating articulated joint (BW177 to BW 216) 502
16.2 Repair overview oscillating articulated joint 504
16.3 Removing and installing the oscillating articulated joint 508
16.4 Dismantling the oscillating articulated joint 510
16.5 Assembling the oscillating articulated joint 515 Suppliers documentation 525
17.1 Travel pump 527
17.2 Vibration pump 617
17.3 Drum drive 655
17.4 Vibration motor 705
17.5 Axle drive motor 729
17.6 Axle 811 Circuit diagrams 933
18.1 Hydraulic diagram 581 202 10 935
18.2 Hydraulic diagram 581 202 11 939
18.3 Wiring diagram 582 702 09 943
18.4 Wiring diagram 582 702 29 979
18.5 Wiring diagram 582 702 41 1013

Manual description: Manual 2
Bomag BW211D-40, BW212D-40, BW213D-40 service training
manual.
Table of contents:
Foreword A 1
Documentation A 2
General A 3
Novelties
Technical data and adjustment values B 1
Maintenance C1
Maintenance chart C2
DEUTZ diesel engine D 1
Operating side D 2
Exhaust side D 3
Lubrication oil circuit D 4
Fuel circuit D 5
Checking and adjusting the valve clearance D 6
Assembly of plug-type injection pump D 8
Test and adjustment points D16
Travel system E 1
Travel pump E 3
Control E 6
Charge pressure relief valve E 11
High pressure relief valve E 12
Pressure override E 14
Axle drive motor E 16
Drum drive motor E 20
Test and adjustment points, travel system E 25
Trouble shooting in travel system E 29
Vibration F 1
Vibration pump F 3
High pressure relief valves F 6
Control F 7
Charge pump F 8
Vibration motor F 9
Drum F 12
Test and adjustment points, vibration system F 14
Trouble shooting in vibration system F 16
Steering G 1
Steering pump(s) G 2
Steering valve G 4
Articulated joint G 6
Measuring and adjustment points G 8
Trouble shooting steering system G 9
Electrics H 1
Wiring diagram
Hydraulic diagram

Manual description: Manual 3

Technical Data 7
Safety regulations 15
Indicators and Controls 23
3.1 General notes 26
3.2 Description of indicators and control elements 26
3.3 Display and control elements BTM 36
3.4 Description of indicating and control elements
BTM 38
3.5 Line diagram (EVIB) 40
3.6 Description of line diagram (EVIB) 42
3.7 Bar diagram (EVIB) 43
Operation 45
4.1 General notes 46
4.2 Tests before starting to operate 46
4.3 Disarming the anti-theft protection 47
4.4 Starting the engine 48
4.5 Starting with jump wires 50
4.6 Driving the machine 50
4.7 Switching the vibration on and off 52
4.8 Operating the parking brake, stopping the machine 53
4.9 Shutting the engine down 54
4.10 Emergency exit 55
4.11 Adjusting the steering wheel 55
4.12 Adjusting the seat 56
4.13 Operating the hood 56
4.14 Towing in case of an engine failure 57
4.15 Transport 59
4.16 Measuring pass with BTM 61
4.17 Finishing compaction of a track 64
4.18 Printing measuring data after completing compaction 65
4.19 Changing the paper roll in the measuring value printer 66
4.20 Changing the printer ribbon in the measuring value printer 67
Maintenance 69
5.1 General notes on maintenance 70
5.2 Fuels and lubricants 71
5.3 Table of fuels and lubricants 74
5.4 Running-in instructions 75
5.5 Maintenance chart 76
5.6 Check the engine oil level 79
5.7 Check, clean the water separator 79
5.8 Checking the fuel level 80
5.9 Checking the hydraulic oil level 81
5.10 Checking the coolant level 81
5.11 Checking the dust separator on the oil bath air filter 82
5.12 Checking the tire pressure 83
5.13 Clean the cooling fins on engine and hydraulic oil cooler 83
5.14 Check the oil level in the drive axle 84
5.15 Checking the oil level in left/right wheel hubs 85
5.16 Checking the oil level in the vibration bearing housings 85
5.17 Changing engine oil and oil filter cartridges 86
5.18 Draining the fuel tank sludge 87
5.19 Service the battery 88
5.20 Check condition and tension of refrigerant compressor V-belt, replace the Vbelt
89
5.21 Servicing the air conditioning 90
5.22 Check, adjust the valve clearance 93
5.23 Checking / replacing the ribbed V-belt 95
5.24 Change the fuel filter cartridge 96
5.25 Change the fuel pre-filter cartridge 97
5.26 Check the engine mounts 98
5.27 Change the oil in the drive axle 99
5.28 Changing the oil in the wheel hubs 100
5.29 Changing the oil for the vibration bearings 101
5.30 Retighten the fastening of the axle on the frame 102
5.31 Tightening the wheel nuts 102
5.32 Checking the ROPS 103
5.33 Cleaning the oil bath air filter 103
5.34 Changing the hydraulic oil and the breather filter 104
5.35 Changing the hydraulic oil filter 105
5.36 Changing the coolant 106
5.37 Checking the injection valves 108
5.38 Cleaning, changing the dry air filter cartridge 109
5.39 Adjusting the scrapers 111
5.40 Adjusting the parking brake 112
5.41 Changing the tires 113
5.42 Changing the fresh air filter in the cabin 114
5.43 Tightening torques 114
5.44 Engine conservation 115
Trouble shooting 117
6.1 General notes 118
6.2 Engine 119

This operation and maintenance manual provides essential
information with regard to the operation and maintenance
of this machine. Careful handling, correct periodical
inspections and maintenance. This manual should always
be present with machine.



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