19L K SERIES K19 DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL



PARTS CATALOG ALSO INCLUDED WITH THIS MANUAL


APPLICABLE ENGINE MODEL:
KT19 MODEL DIESEL ENGINE
KTA19 MODEL DIESEL ENGINE
KTTA19 MODEL DIESEL ENGINE


ENGINE COVERED:
19L 6-CYLINDER IN-LINE, 4-STROKE, TURBOCHARGED & AFTERCOOLED DIESEL ENGINE



CONTENTS:
FORWARD & SAFETY
SPECIFICATIONS
PERIODIC MAINTENANCE
TORQUE SPECIFICATIONS
ENGINES COMPONENT IDENTIFICATION
COOLING SYSTEM
AIR COMPRESSOR SYSTEM
RADIATOR SYSTEM
WATER PUMP-THERMOSTAT
LUBRICATION OIL SYSTEM
OIL FILTER-PAN-PUMP
COMBUSTION AIR SYSTEM
TURBOCHARGER TURBINE
INTAKE AIR RESTRICTION
EXHAUST RESTRICTION
AFTERCOOLER SYSTEM
AIR GOVERNOR SYSTEM
EXHAUST MANIFOLD
INTAKE MANIFOLD
COMPRESSED AIR SYSTEM
FUEL SYSTEM
FUEL INJECTOR SYSTEM
THROTTLE TRAVEL SYSTEM
ELECTRICALSYSTEM
BATTERY SYSTEM
STARTING SYSTEM
ALTERNATOR BELT SYSTEM
ACCESSORY/ALTERNATOR DRIVE PULLEY
STARTING MOTOR SYSTEM
BASE ENGINE COMPONENTS
CRANKSHAFT-CAMSHAFT
FLYWHEEL HOUSING SYSTEM
PIPE PLUGS AND CUP PLUGS
ENGINE TESTING ("IN-CHASSIS")
ENGINE REMOVAL SYSTEM
ENGINE MOUNTING SYSTEM
ENGINE INSTALL SYSTEM
ENGINE COMPONENT SPECIFICATIONS
TROUBLESHOOTING AND REPAIR
SPECIAL TOOLS LIST




THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.