C33D5 C38D5 C30D6 C35D6 GENERATOR SET SERVICE APPLICATION MANUAL



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



APPLICABLE MODEL:
C33D5 GENERATOR SET WITH POWER COMMAND 1.1 CONTROLLER
C38D5 GENERATOR SET WITH POWER COMMAND 1.1 CONTROLLER
C30D6 GENERATOR SET WITH POWER COMMAND 1.1 CONTROLLER
C35D6 GENERATOR SET WITH POWER COMMAND 1.1 CONTROLLER


ENGINE SPECIFICATIONS:
Design-------------- 4 cycle, in-line, naturally aspirated
Bore----------------- 91.7mm (3.6 in.)
Stroke--------------- 127mm (5 in.)
Displacement----------- 3.3 liter (201 in.³ )
Cylinder block--------- Alloy Cast iron, In-line, 4 cylinder
Battery capacity------- 88 Ampere-Hour
Battery charging alternator----- 36amps
Starting voltage---------------- 12 volt, negative ground
Fuel system------------------- Direct injection: Number 2 diesel fuel


CONTENTS:
IMPORTANT SAFETY INSTRUCTIONS
INTRODUCTION
ABOUT THIS MANUAL
GENERATOR SET
SYSTEM OVERVIEW
TEST EQUIPMENT
CONTROL OPERATION
CONTROL PANEL POWER ON/OFF MODES
SYSTEM MESSAGES
SELECTING AUTO, MANUAL RUN AND OFF MODES
OPERATOR MENUS
SERVICE MENUS
HISTORY/ABOUT MENU
SCREEN ADJUST MENU
FAULT HISTORY MENU
CIRCUIT BOARD
BASE BOARD
TROUBLESHOOTING
INPOWER SERVICE TOOL
NETWORK APPLICATIONS AND CUSTOMER INPUTS
SAFETY CONSIDERATION
READING FAULT CODES
CONTROL ADJUSTMENT AND SERVICE
CIRCUIT BOARD REMOVAL/REPLACEMENT
GENSET SETUP MENUS
GENSET SERVICE SUBMENUS
AUTOMATIC VOLTAGE REGULATOR SUBMENUS
ELECTRONIC GOVERNOR SUBMENUS
CUSTOMER I/O SUBMENUS
METERING SUBMENUS
ANNUNCIATOR SUBMENUS
GENSET SETUP SUBMENUS
VOLTAGE PROTECTION SUBMENUS
CURRENT PROTECTION SUBMENUS
ENGINE PROTECTION SUBMENUS
ENGINE SENSORS
MAGNETIC SPEED PICKUP UNIT (MPU) INSTALLATION
CURRENT TRANSFORMER (CT) INSTALLATION
SERVICING THE GENERATOR
GENERATOR/BASE BOARD ISOLATION PROCEDURE
GENERATOR DISASSEMBLY
GENERATOR REASSEMBLY
GENERATOR SPECIFICATIONS
SPECIFICATIONS
WIRING DIAGRAMS



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.