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QSK19 SERIES DIESEL ENGINE WORKSHOP SERVICE MANUAL

QSK19 QSK 19 SERIES DIESEL ENGINE WORKSHOP SERVICE MANUAL



General Engine Specifications:
Engine Speed ..........Refer to the fuel pump calibration data for optional speed rating.
Displacement ..........19 liters [1150 C.I.D.]
Bore and Stroke .......158.75 mm x 158.75 mm [6.25 in x 6.25 in]
Engine Weight:
Dry ...................1720 kg [3800 lb]
Wet ...................2045 kg [4504 lb]
Firing Order ..........1-5-3-6-2-4
Valve and injector settings:
Intake valve adjustment ........0.36 mm [0.014 in]
Intake valve limits ............0.28 to 0.43 mm [0.011 to 0.017 in]
Exhaust valve adjustment .......0.81 mm [0.032 in]
Exhaust valve limits ...........0.74 to 0.89 mm [0.029 to 0.035 in]
Injector OBC Method adjustment (in engine) .........19 Nm [165 in-lb]
Compression Ratio:
525 HP to 600 HP-Jacket Water Aftercooled (JWAC) .........17.0:1
600 HP to 750 HP-Low Temperature Aftercooled (LTA) .......15.0:1
Crankshaft Rotation (Viewed from the front of the engine) ...Clockwise



CONTENTS:
INTRODUCTION
ENGINE IDENTIFICATION
COMPLEATE ENGINE
CYLINDER BLOCK
CYLINDER HEAD
ROCKER LEVERS
CAM FOLLOWERS/TAPPETS
FUEL SYSTEM
INJECTORS AND FUEL LINES
LUBRICATING OIL SYSTEM
COOLING SYSTEM
AIR INTAKE SYSTEM
EXHAUST SYSTEM
DRIVE UNITS
ELECTRICAL EQUIPEMENT
ENGINE TESTING
COMPRESSED AIR SYSTEM
MOUNTING ADAPTIONS
ELECTRONIC ENGINE CONTROLS
SERVICE LITERATURE
COMPONENT MANUFACTURERS
SPECIFICATIONS



THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
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