ISUZU NPR NQR NRR NPR-HD TRUCK 2006-2009 WORKSHOP SERVICE REPAIR MANUAL



THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



APPLICABLE VEHICLE MODEL: ISUZU COMMERCIAL TRUCK FORWARD TILTMASTER

SINGLE CAB MODEL: NPR, NPR-HD, NQR, NRR (W3500, W4500, W5500, W5500HD)

CREW CAB MODEL: NPR, NQR (W4500, W5500)




ENGINE COVERED:

5.2L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 4HK1-TC DIESEL




TRANSMISSION COVERED:

4-SPEED AUTOMATIC TRANSMISSION AISIN 450-43LE

6-SPEED MANUAL TRANSMISSION GM/ISUZU MZZ6U




CONTENTS:
GENERAL INFORMATION
SERVICE SPECIFICATION
TIGHTENING TORQUE
MAINTENANCE SCHEDULE
TROUBLESHOOTING
SPECIAL TOOLS & EQUIPMENT
RECOMMENDED FLUIDS & LUBRICANTS
HEATING AND VENTILATION
AIR CONDITIONING SYSTEM
BODY-CAB AND ACCESSORIES
DIAGNOSTIC INFORMATION & PROCEDURES
POWER STEERING SYSTEM
FRONT END ALIGNMENT
STEERING LINKAGE
AXLE AND SUSPENSION
STEERING COLUMN
WHEELS AND TIRES
PROPELLER SHAFT & UNIVERSAL JOINT
HYDRAULIC BRAKES SYSTEM
VACUUM BOOSTER BRAKE SYSTEM
HYDRAULIC BOOSTER BRAKE SYSTEM
HYDRAULIC FOUNDATION BRAKES
ANTI-LOCK BRAKE SYSTEM (ABS)
PARKING BRAKE SYSTEM
ENGINE MECHANICAL
ENGINE MOUNT SYSTEM
TURBOCHARGER SYSTEM
EXHAUST MANIFOLD
LUBRICATION SYSTEM
ENGINE COOLING SYSTEM
AIR CLEANER ELEMENT
RADIATOR AND INTERCOOLER
ENGINE FUEL SYSTEM
ENGINE ELECTRICAL
CHARGING SYSTEM
GENERATOR SYSTEM
STARTING SYSTEM
PREHEATING SYSTEM
ENGINE CONTROL SYSTEM
DIAGNOSTIC TROUBLE CODE (DTC)
ENGINE CONTROL MODULE (ECM)
ACCELERATOR PEDAL POSITION (APP) SENSOR
VEHICLE SPEED SENSOR (VSS)
POWER TAKE OFF (PTO) SYSTEM
FUEL INJECTION SYSTEM
GLOW PLUG CONTROLLER
ENGINE EXHAUST SYSTEM
EGR VALVE AND EGR COOLER
EXHAUST BRAKE SYSTEM
AUTOMATIC TRANSMISSION
MANUAL TRANSMISSION
CLUTCH SYSTEM & CONTROLS
WINDSHIELD WIPER AND WASHER
LIGHTING SYSTEM
INSTRUMENT PANEL
POWER WINDOW & LOCK
AUDIO & ENTERTAINMENT
IN-LINE HARNESS CONNECTOR
STEEL TILT CAB SYSTEM
CAB INTERIOR & EXTERIOR
SEAT & SEAT BELT
WIRING DIAGRAMS



THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.