PCC 1302 POWERCOMMAND 1.1 1.1R 1.2 GENERATOR WORKSHOP SERVICE REPAIR MANUAL




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION

YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website

AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website



MODEL COVERED:
POWERCOMMAND 1.1
POWERCOMMAND 1.1R
POWERCOMMAND 1.2



CONTENTS:
IMPORTANT SAFETY INSTRUCTIONS
1.1 WARNING, CAUTION AND NOTE STYLES USED IN THIS MANUAL
1.2 GENERAL INFORMATION
1.3 GENERATOR SET SAFETY CODE
1.4 ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH
1.5 FUEL AND FUMES ARE FLAMMABLE
1.6 EXHAUST GASES ARE DEADLY
2. SCHEDULE OF ABBREVIATIONS
3. GLOSSARY
4. INTRODUCTION
4.1 ABOUT THIS MANUAL
4.2 SYSTEM OVERVIEW
4.3 TEST EQUIPMENT
4.4 HOW TO OBTAIN SERVICE
5. CONTROL SYSTEM - POWERCOMMAND 1.1
5.1 POWERCOMMAND 1.1 COMPONENTS
5.2 CONTROL DESCRIPTION
5.3 PCC 1302 FEATURES
5.4 OPERATING MODES
5.5 CONTROL BOARD
5.6 OPERATOR PANEL
5.7 SYSTEM MESSAGES
5.8 SELECTING AUTO, MANUAL RUN, AND OFF MODES
5.9 OPERATOR MENUS
5.10 SERVICE MENUS
5.11 HISTORY / ABOUT MENU
5.12 SCREEN ADJUST MENU
5.13 FAULT HISTORY MENU
6. CONTROL SYSTEM - POWERCOMMAND 1.1R
6.1 POWERCOMMAND 1.1R COMPONENTS
6.2 CONTROL DESCRIPTION
6.3 PCC 1302 FEATURES
6.4 OPERATING MODES
6.5 CONTROL BOARD
6.6 OPERATOR PANEL
6.7 SYSTEM MESSAGES
6.8 SELECTING AUTO, MANUAL RUN, AND OFF MODES
7. CONTROL SYSTEM - POWERCOMMAND 1.2
7.1 POWERCOMMAND 1.2 COMPONENTS
7.2 CONTROL DESCRIPTION
7.3 PCC 1302 FEATURES
7.4 CONTROL BOARD
7.5 OPERATOR PANEL
7.6 FAULT MESSAGES
7.7 OPERATOR PANEL - INITIAL OPERATOR MENU
7.8 OPERATOR PANEL - GENERATOR SET DATA OPERATOR MENU
7.9 OPERATOR PANEL - ENGINE DATA OPERATOR MENU
7.10 OPERATOR PANEL - ALTERNATOR DATA OPERATOR MENU
7.11 OPERATOR PANEL - CURRENT FAULT DATA OPERATOR MENU
7.12 OPERATOR PANEL - FAULTS HISTORY DATA OPERATOR MENUS
7.13 OPERATOR PANEL - GENERATOR SET SETUP DATA OPERATOR MENU
7.14 SELECTING OPERATING MODES
8. CONTROL ADJUSTMENT AND SERVICE
8.1 GENERAL
8.2 CONTROL BOARD REMOVAL/REPLACEMENT
8.3 SETUP AND SERVICE MENUS
8.4 TB1 CONTROL BOARD CUSTOMER CONNECTIONS
8.5 AUXILIARY I/O MODULE (OPTIONAL)
8.6 OPTIONAL RELAYS (K10, K11)
8.7 CURRENT TRANSFORMER (CT) INSTALLATION
9. TROUBLESHOOTING
9.1 GENERAL
9.2 INPOWER SERVICE TOOL
9.3 NETWORK APPLICATIONS AND CUSTOMER INPUTS
9.4 SAFETY CONSIDERATION
9.5 READING FAULT CODES
9.6 TROUBLESHOOTING PROCEDURE
9.7 PCC CONTROL COMPONENTS
9.8 FAULT CODES
10. MANUFACTURING FACILITIES
10.1 HOW TO OBTAIN SERVICE
APPENDIX A. WIRING DIAGRAMS



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.



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