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Harley Davidson 2016 Sportster All Models Service Manual














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Harley Davidson 2016 Sportster All Models Service Repair Manual


Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your HARLEY. Read and print pages directly, or copy the entire manual to your hard drive.

582 Pages

Models Covered :

- Harley Davidson SuperLow 2016
- Harley Davidson 1200 Custom 2016
- Harley Davidson Iron 883 2016
- Harley Davidson Seventy-Two 2016
- Harley Davidson SuperLow 1200T 2016
- Harley Davidson Forty-Eight 2016


Manual Covers :

- General Information
- Fuel and Oil
- Maintenance Schedule
- Engine Oil and Filter
- Air Cleaner and Exhaust System
- Tires and Wheels
- Primary Chain
- Transmission Lubricant
- Clutch
- Drive Belt and Sprockets
- Throttle Control
- Cable and Chassis Lubrication
- Brakes
- Brake Pads and Discs
- Spark Plugs
- Steering Head Bearings
- Engine Mounts and Stabilizer Links
- Battery Maintenance
- Wheel Alignment
- Suspension Adjusment
- Headlamp Alignment
- Storage
- Troubleshooting
- Chassis
- Fastener Torque Values
- Tires
- Wheels
- Wheel Lacing
- Checking and Truing Wheels
- Front Brake Master Cylinder and Reservoir
- Front Brake Calipers
- Rear Brake Master Cylinder and Reservoir
- Rear Brake Caliper
- Brake Lines
- Electro Hydraulic Control Unit
- Bleeding Brakes
- Front Fork
- Fork Stem and Bracet Assembly
- Belt Guard and Debris Deflector
- Rear Fork
- Shock Absorbers
- Stabilizer Links
- Front Engine Mount and Isolator
- Rear Engine Mount and Isolator
- Throttle Cables
- Clutch Control
- Handlebar
- Front Fender
- Rear Fender
- Windshield
- Jiffy Stand
- Seat
- Rider foot Controls
- Passenger Foot Rest
- Fork Lock
- Oil Pressure
- Crankcase Breathing System
- Engine Lubrication System
- Removing Engine from Cassis
- Installing Engine in Chassis
- Top End Overhaul Disassembly
- Cylinder Head
- Cylinder and Piston
- Bottom End Overhaul Disassembly
- Gearcase
- Crankcase
- Oil Pump
- Oil Flter Mount
- Oil Tank
- Fuel System
- Air Ceaner Assambly
- Fuel Tank
- Throttle position Sensor TPS
- Engine Temperature Sensor ET
- Inducion Module
- Idle Air Control
- Temperature Manifold Absolute Pressure Sensor
- Heated Oxygen Sensor
- Fuel Injectors
- Fuel Pump
- Fuel Filter Element
- Fuel Pressure Test
- Intake Leak Test
- Exhaust System
- Evaporative Emissions Control
- Drive and Transmission
- Primary Drive and Clutch
- Drive Belt
- Transmission Power Flow
- Case Disassembly for Transmission Removal
- Transmission Removal and Disassembly
- Transmission Assembly
- Main Drive Gear and Bearing
- Transmission Case Bearings
- Transmission Installation
- Transmission Sprocket
- Electrical
- Fuses
- Speedometer
- Eletroni Control Module ECM
- Body Control Module BCM
- H-DSSS
- PIN Number
- Smart Siren
- Battery Cables
- Battery Tray
- Starter
- Ignition Switch
- Spark Plug Cables
- Ignition Coil
- Headlamp
- Indicator Lamp Module
- License Plate Lamp Module
- Front Turn Signals
- Rear Turn Signals
- Rear Stop Lamp Switch
- Crank Position Sensor CKP
- Voltage Regulator
- Alternator
- Vehicle Speed Sensor VSS
- Wheel Speed Sensor WSS
- Neutral Indicator Switch
- Main Wiring Harness and Electrical Caddies
- Jiffy Stand Sensor JSS
- Oil Pressure Switch
- Horn
- Handlebar Control Module
- Appendix a Wiring
- Wiring Diagrams
- Appendix B Compensating Sprocket
- Appendix C Reference
- Reference Material
- Tools



This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.)

Windows/Mac/Tablet/Phone Friendly

32 / 64 bit


(ID 280804958)

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